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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Sprinter 2500 car and truck
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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Sprinter -> Description
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.
The Controller Anti-Lock Brake (CAB) is used to monitor wheel speeds and modulate...
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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Disassemble -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Caravan, Town & Country & Voyager
Refer to for caliper replacement procedures.
Disassemble
- Remove caliper from adapter and rotor as outlined under . Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
- Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
- Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel to prevent master cy...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Manual
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repeat bleeding unt...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Sprinter -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Troubl...
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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Disc Brakes -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Manual
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repeat bleeding unt...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Master Cylinder
Except Caravan, Town & Country & Voyager
The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.
The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.
Caravan, Town & Country...
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