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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Sprinter 3500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
Cooling Fans -> Passenger Cars -> Description -> 2.0L Engine -> 2.4L Engine -> Concorde, Intrepid & 300M -> Crossfire -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
Concorde, Intrepid & 300M
Radiator fan control is accomplished in two ways. A pressure transducer on the compressor discharge line sends a signal to the Powertrain Control Module (PCM) which activates the fans. The fans are also activated when the coolant temperature sensor sends a signal to the PCM. The engine controller then sends a signal to the fan relay which turns the coolant fans on.
Refer to Figs. and , for specific fan operating modes.
Sebring & Stratus Coupe
The Engine Control Module (ECM) determines required fan operation using input signals fr...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Sprinter -> Compressor, Replace
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
- Recover refrigerant as outlined under .
- Remove accessory drive belt.
- Remove suction line fitting to compressor retaining bolt, then disconnect suction line from compressor, Fig. .
- Remove and discard suction line fitting seal.
- Remove discharge line fitting to...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
Automatic Temperature Control Systems Diagnosis & Testing -> Sprinter -> Diagnosis & Testing -> A/C Performance Test -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Heater Performance Test
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
A/C Performance Test
- Position vehicle in a shaded area with all windows open.
- Select FRESH AIR and open all A/C duct louvers.
- Start and run engine at idle speed.
- Turn blower switch to maximum blower speed and allow blower to operate for a short period of time.
- Turn blower switch to lowest blower speed, then insert a suitable thermometer into center duct for approximately five minutes.
- Temperature reading should be 35-54°F (2-12°C).
- If compressor has not cycled and temperature reading is lower than 35°F, check evaporator tempera...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 3500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Century -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
When other ai...
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