2004 Dodge Sprinter 3500 Driveline, U-Joint & CV Axles Replacement (ONLINE REPAIR MANUALS)

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL

  • Secure vehicle to prevent it from rolling.
  • Make installing reference marks on propeller shaft.
  • Remove retaining bracket bolts.
  • Remove propeller shaft bolts from rear axle and transmission at flange.
  • Remove propeller shaft intermediate bearing nuts from retaining bracket and bracket for brake cable. The brake cable bracket is only installed in vehicles with wheelbas...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Sprinter 3500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Dodge Sprinter 3500 cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2004 Dodge Sprinter 3500 2.7 L5 DIESEL

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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