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2004 Ford F-250 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
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- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Disc Brakes -> Precautions
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.8 V10 GAS
Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.
Always inspect brake fluid level prior to servicing brake system If brake fluid level...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS
Front
Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfsha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Starter, Replace
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.8 V10 GAS
The CHECK SUSP indicator lights when there is a fault of the rear load ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove degas bottle, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- Lower vehicle, then remove upper hose from radiator.
- Remove two pushpins and position radiator sight shi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL
- Remove cooling fan, blade, clutch and shroud.
- Rotate drive ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Emission System Vacuum Harness Diagram for 2004 Ford F-250 Super Duty Pickup 6.8 V10 GAS Components on diagram: |
Roof Panel Wiring Harness and Connectors Diagram for 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S.
2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS Wiring Diagram Components on diagram: |
2004 Ford F-250 Super Duty Pickup 6.8 V10 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS Auto Systems: |
Document: COOLANT LOSS - 6.0L Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford F-250 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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