2004 Honda Pilot Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Drum Brakes -> Brake Service -> Inspection -> Installation -> Removal
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

Refer to Figs. through when servicing drum brakes.

Refer to Figs. through when servicing parking brakes.

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assemblies.
  • Loosen parking brake, then remove rear brake drums.
  • Remove tension pins by pushing retainer springs while turning.
  • Lower brake shoe assembly being careful not to damage wheel cylinder dust cover, then remove lower return spring.
  • Disconnect parking brake cable from parking brake lever, then remove brake shoe assembly.
  • Remove upper return spring, self-adjuster lever and spring, then separate brake shoes...

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BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Drum Brakes -> Parking Drum Brake Shoe, Replace
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

  • Raise and support vehicle, then remove rear tire and wheel assemblies.
  • Remove caliper shield and disconnect parking brake cable.
  • Remove banjo bolt and disconnect brake hose.
  • Remove two mounting bolts and caliper.
  • Disconnect and remove upper return springs.
  • Remove retainers and tension pins.
  • Disconnect rod spring and remove connecting rod.
  • Remove lower return spring, adjuster and forward brake shoe.
  • Disconnect parking brake cable from ...

CLICK HERE TO GET FULL ACCESS TO 2004 Honda Pilot BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Power Brake Units -> Diagnosis & Testing -> Check Valve Test -> Function Test -> Leak Test
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

Function Test

  • With engine turned off, depress brake pedal several times, then depress brake pedal hard and hold for 15 seconds. If brake pedal sinks, then brake line, wheel cylinder, brake caliper or master cylinder are faulty. Repair or replace as required.
  • Start engine with brake pedal depressed. Pedal should sink slightly. If it does not, the booster or check valve is faulty. Repair or replace as required.

Leak Test

  • Depress brake pedal with engine running, then stop engine and hold brake pedal for 30 seconds. Pedal height sh...

CLICK HERE TO GET FULL ACCESS TO 2004 Honda Pilot BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Drum Brakes -> Tightening Specifications
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Honda Pilot BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Power Brake Units -> Adjustments -> Pushrod Clearance -> Pushrod Length
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

Pushrod Clearance

Master cylinder pushrod-to-piston clearance must be inspected and adjusted before installing master cylinder.

  • Adjust bolt so top of it is flush with end of master cylinder piston using pushrod adjustment gauge tool No. 07JAG-SD40100, or equivalent, Fig. .
  • Install master cylinder rod seal between pushrod bolt adjustment gauge and brake booster.
  • Without disturbing position of adjusting bolts, install gauge upside down on booster and torque nuts to 11 ft. lbs.
  • Connect booster in line with a vacuum gauge, and maintain an engine speed that will deliver 20 inch...

CLICK HERE TO GET FULL ACCESS TO 2004 Honda Pilot BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Honda Pilot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Honda Pilot cars and light trucks from 1990+.

Honda -> Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2004 Honda Pilot 3.5 V6 GAS

  • Ensure brake fluid level in reservoir is at MAX (upper) level line.
  • Have assistant slowly pump brake pedal several times, then hold steady pressure.
  • Loosen brake bleed screw to allow air to escape from system, then tig...

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