2004 Jeep Wrangler A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Jeep Wrangler car and truck repair procedures including Jeep engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Jeep Wrangler automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2004 Jeep Wrangler

  • 2004 Jeep Wrangler Sahara 4.0 L6 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:S
  • 2004 Jeep Wrangler SE 2.4 L4 GAS, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:1
  • 2004 Jeep Wrangler Sport 4.0 L6 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:S
  • 2004 Jeep Wrangler X 4.0 L6 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:S
  • 2004 Jeep Wrangler Rubicon 4.0 L6 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:S
  • 2004 Jeep Wrangler Unlimited 4.0 L6 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:S

A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Expansion Valve, Replace -> Durango -> Front -> Full Size Vans -> Rear
Vehicle: 2004 Jeep Wrangler SE 2.4 L4 GAS

Durango

  • Recover refrigerant as outlined under , then remove rear liquid line from engine compartment.
  • Remove electronic cycling clutch switch as outlined under "Electronic Cycling Clutch Switch, Replace."
  • Remove two screws securing expansion valve to evaporator tube mounting flange.
  • Remove expansion valve from evaporator tube mounting flange, then plug all open lines.
  • Reverse procedure to install.

Full Size Vans

Front
  • Recover refrigerant as outlined under .
  • Remove screw that secures block fitting of suction line jumper to expansion valve, then separate fitting from expansion valve...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Expansion Valve, Replace -> Durango -> Front -> Full Size Vans -> Rear
Vehicle: 2004 Jeep Wrangler Rubicon 4.0 L6 GAS

Durango

  • Recover refrigerant as outlined under , then remove rear liquid line from engine compartment.
  • Remove electronic cycling clutch switch as outlined under "Electronic Cycling Clutch Switch, Replace."
  • Remove two screws securing expansion valve to evaporator tube mounting flange.
  • Remove expansion valve from evaporator tube mounting flange, then plug all open lines.
  • Reverse procedure to install.

Full Size Vans

Front
  • Recover refrigerant as outlined under .
  • Remove screw that secures block fitting of suction line jumper to expansion valve, then separate fitting from expansion valve...

CLICK HERE TO GET FULL ACCESS TO 2004 Jeep Wrangler A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Compressor Service -> Denso 10PA17 Compressor -> Inspection
Vehicle: 2004 Jeep Wrangler Rubicon 4.0 L6 GAS

The clutch plate and clutch pulley are mated at factory. Do not replace compressor clutch pulley or clutch plate separately. The clutch coil can be serviced separately.

  • Inspect friction surfaces of clutch pulley and plate for wear. Replace if excessive wear or scoring is present.
  • Inspect friction surfaces of clutch pulley and plate for oil contamination. If friction surfaces are oily, clut...

CLICK HERE TO GET FULL ACCESS TO 2004 Jeep Wrangler A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> High Pressure Cutout Switch, Replace
Vehicle: 2004 Jeep Wrangler Sahara 4.0 L6 GAS

  • Remove switch from discharge line.
  • Rever...

CLICK HERE TO GET FULL ACCESS TO 2004 Jeep Wrangler A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Heat/Defrost Door, Replace -> Dakota & Durango -> Full Size Pickups & Grand Cherokee -> Wrangler
Vehicle: 2004 Jeep Wrangler X 4.0 L6 GAS

Full Size Pickups & Grand Cherokee

  • Remove heater and A/C unit as described under "Heater Housing, Replace," then invert unit and separate door pivot from pivot pin.
  • Disconnect vacuum line, then separate halves of heater and A/C unit and remove center adapter heat duct and screw.
  • Remove door from bottom half of heater and A/C unit.
  • Reverse procedure to install. Ensure door pivot pins align with holes when assembling heater and A/C housing.

Dakota & Durango

  • Remove heater and A/C housing as outlined under "Heater Housing, Replace," then heater an...

CLICK HERE TO GET FULL ACCESS TO 2004 Jeep Wrangler A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Jeep Wrangler cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2004 Jeep Wrangler X 4.0 L6 GAS

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