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2004 Jeep Wrangler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Jeep REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Jeep Wrangler car and truck
repair procedures including Jeep engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Jeep Wrangler automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2004 Jeep Wrangler Rubicon 4.0 L6 GAS
Passenger Cars
1990-97
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground cable.
- Turn ignition switch to On position from passenger side of vehicle.
- The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground or remote cable or terminal.
- Turn ignition On from a safe position be...
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BRAKE SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Drum Brakes -> Jeep -> Precautions
Vehicle: 2004 Jeep Wrangler Sahara 4.0 L6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive as...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1997-06 Wrangler & 1997-01 Cherokee
Vehicle: 2004 Jeep Wrangler Unlimited 4.0 L6 GAS
Re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
DRIVESHAFT U-JOINT, Replace
Vehicle: 2004 Jeep Wrangler X 4.0 L6 GAS
Clamp only the narrow forged portion of the yoke in the vise. Failure to heed caution may result in damage.
- Remove axle shaft.
- Remove bearing cap retaining snap rings. Saturate the bearing caps with penetrating oil prior to removal.
- Place socket (receiver) with inside diameter larger than bearing cap against yoke and perimeter of bearing cap to be removed.
- Pla...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Jeep Wrangler SE 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot, mounting bolts and nuts.
- Position alternator for access to wire connector.
- Unsnap plastic cover from B+ terminal, if equipped.
- Remove B+ cable output terminal mounting nut at rear of alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2004 Jeep Wrangler Rubicon 4.0 L6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Jeep Wrangler SE 2.4 L4 GAS
- Remove radiator cap.
- Remove condenser lower seal from lower core support.
- Drain cooling system into a suitable container.
- Remove radiator upper and lower hose clamps, and hoses.
- Disconnect coolant reserve/overflow tank hose from radiator.
- On model...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Jeep Wrangler AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Jeep Wrangler Sahara 4.0 L6 GAS
Belt tension is adjusted at the power steering pump or idler pulley if not equipped with power steering.
- Loosen power steering or idler pulley rear mounting bolts.
- Loosen power steering pump ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Jeep Wrangler AUTOMOBILES
Component location diagrams for most 2004 Jeep Wrangler cars and light trucks sold in the U.S. from 1990+.
 Front Wiper Motor Diagram for 2004 Jeep Wrangler Sahara 4.0 L6 GASComponents on diagram: |
 Engine Compartment Component Locations Diagram for 2004 Jeep Wrangler SE 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Jeep Wrangler AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Jeep Wrangler cars and light trucks sold in the U.S.
 2004 Jeep Wrangler Rubicon 4.0 L6 GAS Wiring DiagramComponents on diagram: |
 2004 Jeep Wrangler X 4.0 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Jeep Wrangler AUTOMOBILES
OEM TSB listings for most 2004 Jeep Wrangler cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2004 Jeep Wrangler Sahara 4.0 L6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2004 Jeep Wrangler Sahara 4.0 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Jeep Wrangler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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