2004 KIA RIO Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 KIA RIO

  • 2004 KIA RIO 1.6 L4 GAS, CC:1594, Fuel Injection
  • 2004 KIA RIO Cinco 1.6 L4 GAS, CC:1594, Fuel Injection
  • 2004 KIA RIO RX-V 1.6 L4 GAS, CC:1594, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Drum Brakes -> Tightening Specifications
Vehicle: 2004 KIA RIO RX-V 1.6 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Disc Brakes -> Caliper Service -> Amanti, Rio, Sedona, Sorento & Spectra -> Assemble -> Disassemble -> Front -> Installation -> Optima -> Rear -> Removal -> Replacement -> Sportage
Vehicle: 2004 KIA RIO RX-V 1.6 L4 GAS

Replacement

Amanti, Rio, Sedona, Sorento & Spectra

Remove caliper in numbered sequence, Figs. , , and .

Optima
Front
Removal
  • Remove wheel/tire assembly.
  • Remove brake hose from caliper.
  • Remove caliper assembly by removing the torque plate.
Disassemble
  • Loosen attaching bolts and separate caliper.
  • Remove boot ring, using screwdriver.
  • Remove piston boot, Fig. .
  • Remove piston by applying compressed air through brake hose fitting hose. Keep fingers clear of front of piston.
  • Remove piston seal. Use caution not to damage the cylinder walls.
  • Apply suitable brake fluid to the cylinder walls.
Assemble
  • Cle...

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Drum Brakes -> Adjustments -> Brake Pedal -> Optima -> Parking Brakes -> Rio & Spectra -> Sedona
Vehicle: 2004 KIA RIO 1.6 L4 GAS

Brake Pedal

Rio & Spectra
  • On Rio models, distance from top center of brake pedal to floor mat should be 6.69-6.93 inches.
  • On 2003-04 Spectra models, distance from top center of brake pedal to floor mat should be 7.60-7.72 inches.
  • On 2005 Spectra models, distance from top center of brake pedal to floor mat should be 7.24 inches.
  • On all models, disconnect brake pedal switch electrical connector (E), Fig. .
  • Loosen locknuts (B) and turn switch (A) until it does not contact pedal.
  • Loosen locknuts (D) and turn rod (C) to adjust height of brake pedal.
  • Tighten brake pedal switch until plunger is co...

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Drum Brakes -> Tightening Specifications
Vehicle: 2004 KIA RIO 1.6 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Hydraulic Brake Systems -> Component Replacement -> 2003-04 -> 2005 -> Amanti -> Master Cylinder -> Optima & Sportage -> Rio -> Sedona -> Sorento -> Spectra
Vehicle: 2004 KIA RIO RX-V 1.6 L4 GAS

Hydraulic brake fluid will damage painted surfaces. If fluid gets on painted surface, wipe clean immediately.

Master Cylinder

Amanti
  • Disconnect master cylinder electrical connectors.
  • Clean away dirt and debris from master cylinder brake line fittings.
  • Disconnect master cylinder brake lines using flare nut wrench tool No. 0K130 430 019, or equivalent. Plug open fittings to prevent contamination.
  • Remove master cylinder mounting nuts, then the master cylinder from vehicle.
  • Reverse procedure to install, noting the following:
    • Install master cylinder onto booster unit. Tighten nuts to s...

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 KIA RIO cars and light trucks from 1990+.

Kia -> Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2004 KIA RIO RX-V 1.6 L4 GAS

  • Ensure brake fluid reservoir remains at least 3/4 full during entire bleed procedure.
  • Raise and support vehicle.
  • Remove bleeder cap at bleeder screw farthest from master cylinder and attach a vinyl hose to bleeder screw.
  • Place other end of tube in a clear container filled with fresh brake fluid.
  • Find an assistant to pump brake pedal se...

CLICK HERE TO GET FULL ACCESS TO 2004 KIA RIO BRAKE SERVICE PROCEDURES

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