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2004 KIA Sorento CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Kia -> Wiring Diagrams
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
Wiring diagrams include, connector views and terminal identifications.
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Kia -> Fuel Filter Scheduled Maintenance -> Sorento -> Normal Service -> Severe Service
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
Normal Service
Replace every 60 months or 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove split pin and castle nut.
- Remove upper control arm link lock bolt and spring washer and nut.
- Remove tie rod end cotter pin and separate tie rod end from knuckle using suitable tool.
- Remove tie rod end from steering knuckle.
- Mark driveshaft to identify location during installation.
- Pry drivesha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Starter, Replace
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove upper intake manifold bracket.
- Disconnect starter electrical connectors.
- Remove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Kia -> 4WD System Warning & 4WD Low indicator Lamps -> 2003-09 Sorento
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
If the 4WD system warning lamp blinks or the 4WD warning lamp and 4WD Low indicator lamp illuminate at the same time, a malfunction in the 4WD syste...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Radiator, Replace
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
- Drain coolant into a suitable container.
- Remove air duct.
- Mark mounting location, then remove hood lock.
- Disconnect horn electrical connector.
- Disconnect cooling fan motor el...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 KIA Sorento AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 KIA Sorento 3.5 V6 GAS
- Remove engine cover.
- Rotate or lift belt tensioner arm clockwise, using a suitable 16mm wrench to relie...
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COMPONENT LOCATION DIAGRAMS FOR 2004 KIA Sorento AUTOMOBILES
Component location diagrams for most 2004 KIA Sorento cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 KIA Sorento AUTOMOBILES
OEM drawn wiring diagrams for most 2004 KIA Sorento cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 KIA Sorento AUTOMOBILES
OEM TSB listings for most 2004 KIA Sorento cars and light trucks sold in the U.S. from 1985+.
Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives Vehicle: 2004 KIA Sorento 3.5 V6 GAS Auto Systems: |
Document: NEW SST RELEASE AND RETURN OF THE BLACK BREAK OUT BOX MAIN CABLE Vehicle: 2004 KIA Sorento 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 KIA Sorento AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 KIA Sorento cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 KIA Sorento cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 KIA Sorento cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 KIA Sorento cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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