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2004 Mitsubishi Diamante CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Mitsubishi -> Automatic Temperature Control Systems -> Performance Test
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
- Ensure vehicle is not located in direct sunlight.
- Close high and low-pressure valve of gauge manifold, Fig. .
- Connect charging hose, blue, to low-pressure valve and connect charging hose, red, to high-pressure valve of gauge manifold.
- Install quick joint to charging hose, blue, and connect quick joint to charging hose, red.
- Connect quick joint to low-pressure service valve and connect quick joint to high-pressure service valve.
- Start engine.
- Set front A/C controls as follows:
- A/C switch: A/C - ON position.
- Mode select...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Mitsubushi -> Hydraulic Brake Systems -> Component Replacement -> Diamante -> Eclipse -> Endeavor -> Except Diamante, Eclipse, Endeavor, Lancer & Outlander -> Installation -> Lancer & Outlander -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
Master Cylinder
Except Diamante, Eclipse, Endeavor, Lancer & Outlander
- Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
- Position a drain pan under master cylinder.
- On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
- On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
- Remove master cylinder to brake booster attaching nuts.
- Pull master cylinder outward and away from brake booster, Fig. .
- Reverse procedure to install, noting the following:
- Prior to master c...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Mitsubishi -> Component Locations -> 1997-04 Diamante
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
Refer to Fi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove drain plug from transaxle and drain into suitable container.
- Remove wheel nuts and front wheels.
- Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- Remove self-locking nut from lower arm ball joint.
- Remove self-locking nut from tie-rod end connection.
- Center bearing bracket bolts.
- Remove driveshaft inner sha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt, then disconnect alternator harness connector.
- Remove oil level dipstick.
- Remove alternator adjustment bol...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater pipe.
- Remove hose from heater pipe.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mitsubishi Diamante AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS
- Loosen tension pulley fixing bolt.
- Loosen ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Mitsubishi Diamante AUTOMOBILES
Component location diagrams for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Mitsubishi Diamante AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Mitsubishi Diamante AUTOMOBILES
OEM TSB listings for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. from 1985+.
Document: TPMS LAMP ILLUMINATED IN COLD WEATHER Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS Auto Systems: |
Document: BUFFETING OR BOOMING NOISE WITH WINDOWS DOWN Vehicle: 2004 Mitsubishi Diamante 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mitsubishi Diamante AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mitsubishi Diamante cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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