2004 Mitsubishi Montero Sport Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Power Brake Units -> Troubleshooting
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

  • Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
  • Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
  • With engine off, depress brake pedal several times, Fig. . There should be n...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Drum Brakes -> Brake Service
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

For drum brake service ...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System -> Master Cylinder
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

Master Cylinder

  • If master cylinder has been replaced or overhauled and reservoir is empty, proceed as follows:
    • Fill reservoir with clean brake fluid, then disconnect brake lines at master cylinder.
    • Depress pedal slowly and hold pedal in depressed position.
    • Place fingers over outlet port, then release brake pedal.
    • Repeat above steps several times. Refill reservoir suitable brake fluid.

Hydraulic System

The hydraulic brake system must be bled if air has entered the system. This condition may be precipitated by low fluid level, a hydraulic fluid leak, the opening of a hydraulic line or...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Power Brake Units -> Power Brake Unit Service -> Pushrod Adjustment -> Replacement -> Service
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

Replacement

  • Remove master cylinder as outlined under Component Replacement in "Hydraulic Brake Systems."
  • Disconnect vacuum hose from power brake booster.
  • Remove pin connecting power brake rod with pedal.
  • Remo...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Drum Brakes -> Tightening Specifications
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

Brake Booster Pushrod

  • Remove master cylinder as outlined under "Component Replacement" then proceed as follows:
    • Measure distance between master cylinder end face and piston, Fig. . Position a square (straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
    • Find dimension C by measuring distance between brake booster mounting surface a...

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