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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Proportioning Valve
- Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
- Bleed system ...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Power Brake Units -> Troubleshooting
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
- Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
- Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
- With engine off, depress brake pedal several times, Fig. . There should be n...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Drum Brakes -> Adjustments -> Eclipse & Galant -> Lancer, Mirage & Outlander -> Montero & Montero Sport -> Parking Brake -> Service Brakes
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Service Brakes
Rear brakes should be adjusted after rear brake service or before adjusting parking brake. These brakes have self-adjusting shoe mechanisms that maintain correct brake lining to drum clearances at all times. The automatic self-adjusting mechanism operates whenever the parking brake lever is applied on all models except the Duo-Servo type. These contain a self-adjusting mechanism which operates when the brakes are applied as the vehicle is moving rearward.
Parking Brake
Montero & Montero Sport
- Pull parking brake lever with force of approximately 45 lbs., noting the followi...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Hydraulic Brake Systems -> Component Replacement -> Diamante -> Eclipse -> Endeavor -> Except Diamante, Eclipse, Endeavor, Lancer & Outlander -> Installation -> Lancer & Outlander -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Master Cylinder
Except Diamante, Eclipse, Endeavor, Lancer & Outlander
- Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
- Position a drain pan under master cylinder.
- On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
- On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
- Remove master cylinder to brake booster attaching nuts.
- Pull master cylinder outward and away from brake booster, Fig. .
- Reverse procedure to install, noting the following:
- Prior to master c...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Power Brake Units -> Power Brake Unit Service -> Pushrod Adjustment -> Replacement -> Service
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Replacement
- Remove master cylinder as outlined under Component Replacement in "Hydraulic Brake Systems."
- Disconnect vacuum hose from power brake booster.
- Remove pin connecting power brake rod with pedal.
- Remo...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Montero Sport cars and light trucks from 1990+.
Mitsubushi -> Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Brake Booster Pushrod
- Remove master cylinder as outlined under "Component Replacement" then proceed as follows:
- Measure distance between master cylinder end face and piston, Fig. . Position a square (straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
- Find dimension C by measuring distance between brake booster mounting surface a...
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