2004 Subaru Outback Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Subaru Outback

  • 2004 Subaru Outback 2.5 H4 GAS, CC:2458, Fuel Injection
  • 2004 Subaru Outback 3.0 H6 GAS, CC:3000, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Power Brake Units -> Description
Vehicle: 2004 Subaru Outback 2.5 H4 GAS

The brake booster is located inline between the master cylinder and the brake pedal. It serves to mechanically boost the force pushing the pistons of the master cylinder.

The brake booster consists of a power cylinder section and a power piston section. The power cylinder is made up of a front shell, rear shell and a diaphragm. The front and rear shells are connected with the diaphragm placed in between the two. The power cylinder chamber is closed to the atmosphere and the left and right chambers of the diaphragm are kept sealed.

The power piston is ...

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BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Component Replacement -> Dual Proportioning Valve -> Master Cylinder
Vehicle: 2004 Subaru Outback 2.5 H4 GAS

Master Cylinder

  • Disconnect brake lines from master cylinder and plug the ends.
  • If applicable, disconnect fluid warning switch electrical connector.
  • Remove master cylinder retaining nuts and the master cylinder.
  • Reverse procedure to install.
  • Bleed hydraulic system after completing installation.

Dual Proportioning Valve

Inspect brake line connections at DPV...

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BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2004 Subaru Outback 2.5 H4 GAS

Refer to Fig. when trou...

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BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Disc Brakes -> Tightening Specifications
Vehicle: 2004 Subaru Outback 2.5 H4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2004 Subaru Outback 2.5 H4 GAS

Master Cylinder

  • Remove master cylinder from vehicle.
  • Remove cylinder pin, Fig. .
  • Push piston inward, then remove snap ring.
  • Apply pressure to piston assembly while Inserting a small screwdriver into window of piston retainer and raise piston retainer latch, Fig. .
  • Remove primary and secondary piston assemblies. Do not disassemble pistons. if disassembled, the spring settings will change.
  • Inspect master cylinder inside diameter to piston clearance, Service limit is not to exceed .043 inch.
  • Clean all components with clean brake fluid,...

CLICK HERE TO GET FULL ACCESS TO 2004 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2004 Subaru Outback 3.0 H6 GAS

Master Cylinder

  • Remove master cylinder from vehicle.
  • Remove cylinder pin, Fig. .
  • Push piston inward, then remove snap ring.
  • Apply pressure to piston assembly while Inserting a small screwdriver into window of piston retainer and raise piston retainer latch, Fig. .
  • Remove primary and secondary piston assemblies. Do not disassemble pistons. if disassembled, the spring settings will change.
  • Inspect master cylinder inside diameter to piston clearance, Service limit is not to exceed .043 inch.
  • Clean all components with clean brake fluid,...

CLICK HERE TO GET FULL ACCESS TO 2004 Subaru Outback BRAKE SERVICE PROCEDURES

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