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Subaru Outback CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Subaru Outback car and truck
repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Subaru Outback automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Imported Passenger Cars, Light Trucks & Vans -> Subaru
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
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BRAKE SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Subaru Outback cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Dual Proportioning Valve (DPV) -> Master Cylinder
Vehicle: 2001 Subaru Outback 3.0 H6 GAS
Master Cylinder
The master cylinder is of the tandem type design and incorporates a fast fill valve in order to improve the feeling on braking. It has a dual design which consists of a primary and a secondary brake system. If one brake system becomes inoperative, the other line will provide braking action. The master cylinder is designed into a "pierce" form so that ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. for 1980+.
Subaru -> Fuel Filter Scheduled Maintenance -> 2005-06 Forester, Impreza & Outback Sport -> Normal Service -> Severe Service
Vehicle: 2005 Subaru Outback 2.5 H4 GAS
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Subaru Outback cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.
- Disconnect battery ground cable.
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove center exhaust pipes bolts and nuts.
- Remove rear exhaust pipe and muffler.
- Remove heat shield cover.
- Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
- Remove...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Subaru Outback AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Clamp In Type -> Installation -> Removal -> Snap In Type -> Tire Pressure Sensor -> TPMS Control Module
Vehicle: 2008 Subaru Outback 2.5I L.l. Bean Edition 2.5 H4 GAS
Tire Pressure Sensor
Clamp In Type
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Release the air pressure from the tire.
- Using a suitable tire changer, remove the tire from the wheel.
- Remove the screw attaching the tire pressure sensor to the valve stem, Fig. .
Installation
Use a new grommet when installing the tire pressure sensor.
- Align the tire pressure sensor with the valve stem hole, Fig. .
- Install and tighten the tire pressure sensor nut to 72 inch lbs.
- Using a suitable tire changer install the tire to the wheel...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Subaru Outback 2.5I Basic 2.5 H4 GAS
- Disconnect battery ground cable.
- On models equipped with Turbo, remove engine cover.
- On models not equipped with Turbo, remove air cleaner case.
- On all models, disconnect intake air temperature sensor connector.
- Remove bolts securing air cleaner case stay.
- Disconnect hoses and intake duct from air cleaner case.
- Loosen clamps that connects air cleaner case to throttle body.
- Remove air cleaner case.
- On models equipped with Turbo, remove intercooler.
- Loosen clamp and remove air bypass pipe from air bypass valve.
- Loosen clamp that connects turbocharger and intercooler duct.
- Remove bolts secu...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Subaru -> 1998-2004 Legacy, Outback & 2003-04 Baja
Vehicle: 2001 Subaru Outback 3.0 H6 GAS
The cabin air filter should be replaced every 12 months or 9,300 ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Subaru Outback AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from 1990+.
Subaru -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2007 Subaru Outback 2.5I Limited 2.5 H4 GAS
The AWD warning lamp, will illuminate for a few seconds when the ignition switch is placed in the on position as a bulb check. The lamp should go off when the engine is started. The lamp will illuminate when AWD is disen...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Subaru Outback XT 2.5 H4 GAS
- Remove battery from vehicle.
- Remove engine splash shield/under cover.
- On all models, drain engine coolant into suitable container.
- On models equipped with turbocharger, remove hoses attached to coolant filler tank, then filler tank and bracket.
- On models equipped with automatic transaxle,remove AFT cooler lines from radiator.
- On all model...
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SERPENTINE BELT SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Subaru Outback 2.5 H4 GAS
- Remove drive belt cover. Wipe off any oil or water on belt and pulley.
- Loosen lockbolt on slider bolt.
- Loosen slider bolt.
- ...
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COMPONENT LOCATION DIAGRAMS FOR Subaru Outback AUTOMOBILES
Component location diagrams for most Subaru Outback cars and light trucks sold in the U.S. from 1990+.
 Engine Electrical Components Diagram for 2003 Subaru Outback 2.5 H4 GASComponents on diagram: |
 Front Body Diagram for 2007 Subaru Outback R L.l. Bean Edition 3.0 H6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Subaru Outback AUTOMOBILES
OEM drawn wiring diagrams for most Subaru Outback cars and light trucks sold in the U.S.
 2001 Subaru Outback 2.5 H4 GAS Wiring DiagramComponents on diagram: |
 2004 Subaru Outback 2.5 H4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Subaru Outback AUTOMOBILES
OEM TSB listings for most Subaru Outback cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY INFORMATION UPDATE - MANUAL TRANSMISSION VEHICLES Vehicle: 2003 Subaru Outback 3.0 H6 GAS Auto Systems: |
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Document: ON-BOARD DIAGNOSTIC SYSTEM I/M CHECK DURING STATE EMISSION TEST Vehicle: 2006 Subaru Outback R 3.0 H6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Subaru Outback AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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