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2002 Subaru Outback CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Subaru Outback car and truck
repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Subaru Outback automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Import Compressor Service -> Zexel Compressor -> Clutch Air Gap, Adjust
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Check clearance around entire clutch disc using a feeler gauge.
- Disc pulley clearance shoul...
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BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Anti-lock Brakes -> Legacy & Outback -> Description
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
The Anti-lock Brake System (ABS) electrically controls brake fluid pressure to prevent wheel lock during braking on slippery road surfaces, which improves directional steering stability as well as shortening the braking distance.
If ABS becomes inoperative, the fail-safe system activates to ensure it acts as a conventional brake system. The warning light also comes on to indicate that the ABS is malfunctioning.
Vehicle Dynamics Control (VDC) system is a dri...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Subaru -> Fuel Filter Scheduled Maintenance -> 1994-04 Except 2004 Impreza WRX STi -> Normal Service -> Severe Service
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
Front
- Disconnect battery ground cable.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Unstake hub nut using suitable tool.
- Remove driveshaft locknut from front hub while depressing brake pedal. Remove wheel before loosening axle nut.
- Remove stabilizer link from front arm.
- Disconnect transverse link from housing.
- Remove spring pin which secures transmission spindle and install new spring upon installation.
- Remove front driveshaft assembly. If driveshaft is hard to remove use suitable puller to aid in removal.
- Remo...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Starter, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Disconnect battery ground cable.
- Disconnect solenoid wiring at starter.
- Remo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Cabin Air Filter Service -> Subaru -> 1998-2004 Legacy, Outback & 2003-04 Baja
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
The cabin air filter should be replaced every 12 months or 9,300 ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Subaru -> EGR Maintenance Reminder Lamp ->
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
The EGR maintenance reminder indicator lamp will be illuminated to indicate time for EGR maintenance. After performing maintenance, reset reminder lamp. Remove instrument pan...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Subaru Outback AUTOMOBILES
Component location diagrams for most 2002 Subaru Outback cars and light trucks sold in the U.S. from 1990+.
 Transmission Diagram for 2002 Subaru Outback 2.5 H4 GASComponents on diagram: |
 Engine Wiring Harness And Transmission Cord Diagram for 2002 Subaru Outback 3.0 H6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Subaru Outback AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Subaru Outback cars and light trucks sold in the U.S.
 2002 Subaru Outback 3.0 H6 GAS Wiring DiagramComponents on diagram: |
 2002 Subaru Outback 3.0 H6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Subaru Outback AUTOMOBILES
OEM TSB listings for most 2002 Subaru Outback cars and light trucks sold in the U.S. from 1985+.
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Document: EVAPORATIVE EMISSION SYSTEM DIAGNOSTIC
INFORMATION Vehicle: 2002 Subaru Outback 2.5 H4 GAS Auto Systems: |
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Document: REMANUFACTURED TRANSAXLES PROGRAM - REVISED Vehicle: 2002 Subaru Outback 2.5 H4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Subaru Outback AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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