2002 Subaru Outback Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Subaru Outback

  • 2002 Subaru Outback 2.5 H4 GAS, CC:2458, Fuel Injection
  • 2002 Subaru Outback 3.0 H6 GAS, CC:3000, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Anti-lock Brakes -> Legacy & Outback -> Description
Vehicle: 2002 Subaru Outback 3.0 H6 GAS

The Anti-lock Brake System (ABS) electrically controls brake fluid pressure to prevent wheel lock during braking on slippery road surfaces, which improves directional steering stability as well as shortening the braking distance.

If ABS becomes inoperative, the fail-safe system activates to ensure it acts as a conventional brake system. The warning light also comes on to indicate that the ABS is malfunctioning.

Vehicle Dynamics Control (VDC) system is a dri...

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BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2002 Subaru Outback 2.5 H4 GAS

Master Cylinder

  • Remove master cylinder from vehicle.
  • Remove cylinder pin, Fig. .
  • Push piston inward, then remove snap ring.
  • Apply pressure to piston assembly while Inserting a small screwdriver into window of piston retainer and raise piston retainer latch, Fig. .
  • Remove primary and secondary piston assemblies. Do not disassemble pistons. if disassembled, the spring settings will change.
  • Inspect master cylinder inside diameter to piston clearance, Service limit is not to exceed 0.043 inch.
  • Clean all parts with clean brake fluid, do...

CLICK HERE TO GET FULL ACCESS TO 2002 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 Subaru Outback 2.5 H4 GAS

  • Ensure there are no fluid leaks from joints or connections.
  • When bleeding brakes, bleed brakes connected to the secondary chamber of the master cylinder, then bleed brakes connected to the primary chamber of the master cylinder.
  • Fit one end of vinyl tube into air bleeder and put the other end into a brake fluid containe...

CLICK HERE TO GET FULL ACCESS TO 2002 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Front -> Rear
Vehicle: 2002 Subaru Outback 2.5 H4 GAS

Front

  • Raise and support vehicle.
  • Remove front wheels.
  • Disconnect brake hose from strut.
  • Remove caliper lockpin, then rotate caliper on guide pin, Figs. through .
  • Remove brake pads from support.
  • Reverse procedure to install noting the following:
    • Push piston into caliper body. When piston is difficult to insert, loosen the air bleeder, then push into place.
    • Refer to Figs. and for tightening values.
    • After completing installation, depress brake pedal several times to seat brake pads against rotor. If pedal stroke is excessive, bleed hydraulic system as outlined under, "Hydraulic Brake S... "

CLICK HERE TO GET FULL ACCESS TO 2002 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2002 Subaru Outback 2.5 H4 GAS

The brake booster is located inline between the master cylinder and the brake pedal. It serves to mechanically boost the force pushing the pistons of the master cylinder.

The brake booster consists of a power cylinder section and a power piston section. The power cylinder is made up of a front shell, rear shell and a diaphragm. The front and rear shells are connected with the diaphragm placed in between the two. The power cylinder chamber is closed to the atmosphere and the left and right chambers of the diaphragm are kept sealed.

The power piston is ...

CLICK HERE TO GET FULL ACCESS TO 2002 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Subaru Outback cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 Subaru Outback 3.0 H6 GAS

  • Ensure there are no fluid leaks from joints or connections.
  • When bleeding brakes, bleed brakes connected to the secondary chamber of the master cylinder, then bleed brakes connected to the primary chamber of the master cylinder.
  • Fit one end of vinyl tube into air bleeder and put the other end into a brake fluid containe...

CLICK HERE TO GET FULL ACCESS TO 2002 Subaru Outback BRAKE SERVICE PROCEDURES

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