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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Suzuki Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Suzuki Vitara automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Road Test
Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if vehicle stops evenly and effectively.
Also road test vehicle to see if it pulls to one side without brake application. If it does, inspect tire pressure, front end alignment and front suspension attachments for looseness.
Brake Fluid Leakage Inspection
Inspect master cylinder fluid levels. While a slight drop in reservoir level does result from normal linin...
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BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Brake System Bleed -> Grand Vitara, Vitara -> Master Cylinder -> System Bleed
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleed
Grand Vitara, Vitara
Bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .
Master Cylinder
On Grand Vitara and Vitara models, when the master cylinder hydraulic system has been opened in any way, the master cylinder must be bled before system bleeding can be done.
- Fill master cylinder reservoir with brake fluid. Wait for at least 1 minute before proceeding...
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BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Grand Vitara & Vitara -> Power Brake Unit, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under .
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the boost...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under .
- Remove circlip, then the primary piston.
- Remove piston stopper b...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Master Cylinder
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressure.
- Set measurin...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.
Suzuki -> Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Grand Vitara, Vitara -> Wheel Cylinder, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Brake Drum, Replace
Grand Vitara, Vitara
- Engage parking brake, then raise and support vehicle.
- Remove wheels and brake drum nuts, then release parking brake lever.
- Loosen parking brake cable locking nut, then lift rear part of brake lever cover to access brake cable.
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Depress brake pedal five times to obtain proper drum to shoe clearance.
- Adjust parking brake cable as outlined under .
Brake Shoe, Replace
Grand Vitara, Vitara
Refer to Fig. , duri...
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