2004 Suzuki Vitara Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Suzuki Vitara car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Suzuki Vitara automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Disc Brakes -> Tightening Specifications
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

Master Cylinder Overhaul

  • Remove master cylinder as outlined under .
  • Remove circlip, then the primary piston.
  • Remove piston stopper b...

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Grand Vitara, Vitara -> Wheel Cylinder, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

Brake Drum, Replace

Grand Vitara, Vitara
  • Engage parking brake, then raise and support vehicle.
  • Remove wheels and brake drum nuts, then release parking brake lever.
  • Loosen parking brake cable locking nut, then lift rear part of brake lever cover to access brake cable.
  • Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
  • Reverse procedure to install, noting the following:
    • Depress brake pedal five times to obtain proper drum to shoe clearance.
    • Adjust parking brake cable as outlined under .

Brake Shoe, Replace

Grand Vitara, Vitara

Refer to Fig. , duri...

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Grand Vitara & Vitara -> Power Brake Unit, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

Power Brake Unit, Replace

  • Remove master cylinder from booster as outlined under .
  • Disconnect pushrod clevis from brake pedal arm.
  • Disconnect vacuum hose from booster.
  • Remove booster attaching nuts, then the boost...

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

Master Cylinder

  • Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
  • Remove reservoir connector screw, Fig. , then the reservoir.
  • Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
  • Remove master cylinder attaching bolts, then the master cylinder.
  • Adjust clearance of booster piston rod to master cylinder piston as follows:
    • Push piston rod several times to ensure reaction disc is in place.
    • Measure with gasket in place on master cylinder and booster at atmospheric pressure.
    • Set measurin...

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Disc Brakes -> Rotor, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

  • Raise and support vehicle, then remove wheels.
  • Remove caliper as outlined under . During removal, be careful not ...

CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 Suzuki Vitara vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find