2004 Volvo S60 Driveline, U-Joint & CV Axles Replacement (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Volvo S60

  • 2004 Volvo S60 2.4 L5 GAS, CC:2435, Fuel Injection
  • 2004 Volvo S60 2.5 L5 GAS, CC:2521, Fuel Injection, Engine VIN:, Desg:59
  • 2004 Volvo S60 T5 2.3 L5 GAS, CC:2319, Fuel Injection

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo S60 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Volvo S60 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2004 Volvo S60 2.5 L5 GAS

  • Raise and support vehicle on lift.
  • Remove front member from body, exhaust pipe and Three-Way Catalytic Converter.
  • Remove brake pipe from mountings in member. If the same driveshaft is to be reinstalled. Mark the driveshaft CV joint in relation to the bevel gear flange.
  • Support the front section of the exhaust pipe so as not to put strain on the exhaust manifold.
  • Remove rear exhaust system assembly.
  • Remove bolts from joint using suitable tool to hold driveline while removing bolts.
  • Leave one bolt in place by a few threads for safety.
  • On models with vibration dampner, hold driveline...

CLICK HERE TO GET FULL ACCESS TO 2004 Volvo S60 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo S60 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Volvo S60 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 2004 Volvo S60 2.4 L5 GAS

Left Side

  • Raise and support vehicle on lift.
  • Remove front wheel lug nuts.
  • Remove splash guard under engine.
  • Remove bolt for wheel hub driveshaft.
  • Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
  • Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
  • Unhook spring strut and ball joint from control arm.
  • Pull out spring strut and remove driveshaft from hub.
  • Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models hav...

CLICK HERE TO GET FULL ACCESS TO 2004 Volvo S60 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo S60 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Volvo S60 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 2004 Volvo S60 2.5 L5 GAS

Left Side

  • Raise and support vehicle on lift.
  • Remove front wheel lug nuts.
  • Remove splash guard under engine.
  • Remove bolt for wheel hub driveshaft.
  • Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
  • Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
  • Unhook spring strut and ball joint from control arm.
  • Pull out spring strut and remove drive shaft from hub.
  • Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models ha...

CLICK HERE TO GET FULL ACCESS TO 2004 Volvo S60 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo S60 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Volvo S60 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 2004 Volvo S60 T5 2.3 L5 GAS

Left Side

  • Raise and support vehicle on lift.
  • Remove front wheel lug nuts.
  • Remove splash guard under engine.
  • Remove bolt for wheel hub driveshaft.
  • Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
  • Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
  • Unhook spring strut and ball joint from control arm.
  • Pull out spring strut and remove drive shaft from hub.
  • Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models ha...

CLICK HERE TO GET FULL ACCESS TO 2004 Volvo S60 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

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