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2005 Dodge Magnum CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Disc Brakes -> Charger, Magnum & 300 -> Parking Brake Service -> Shoe
Vehicle: 2005 Dodge Magnum SE 2.7 V6 GAS
Shoe
- Raise and support vehicle, then remove tire and wheel assembly.
- While helper applies brakes, remove hub nut from half shaft.
- Remove two mounting bolts, disc brake caliper and adapter. Suspend assembly aside using suitable wire or bungee cord. Do not overextend brake hose.
- Remove clips and brake rotor.
- Loosen each hub and bearing mounting bolt 1-2 turns at a time while pulling outward on hub and bearing.
- Once removed from threads in hub and bearing, but not knuc...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 300, Charger & Magnum -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 Dodge Magnum R/T 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Remove the fuel pump relay from the Power Distribution Center (PDC)....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2005 Dodge Magnum SXT 3.5 V6 GAS
Front
Halfshaft inner and outer boots are not serviceable separately. Boot replacement requires entire shaft assembly replacement.
Lefthand halfshaft is shorter than right. Identify and tag halfshafts upon removal to ensure proper installation.
- Raise and support vehicle, then remove tire and wheel assembly.
- While holding link ball joint stem from rotating, remove stabilizer link to shock clevis bracket nut.
- Slide link ball joint stem from clevis bracket.
- Remove clevis bracket to bottom of shock nut and pinch bolt.
- Remove shock clevis bracket to lower control arm nut and bolt.
- Pul...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Reset Procedures
Vehicle: 2005 Dodge Magnum SXT 3.5 V6 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Dodge Magnum SXT Special Edition 3.5 V6 GAS
- Disconnect battery ground cable.
- Rotate belt tensioner counterclockwise until it contacts its stop.
- Remove belt and slowly rotate tensioner into freearm position. Do not let tensioner arm snap back to freearm position.
- Remove bracket mounting bolts.
- Remove alternator upper mounting bolt.
- Raise and suppor...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2005 Dodge Magnum R/T 5.7 V8 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Chrysler LLC Cars -> Brake System Warning Light -> Charger, Magnum & 300C
Vehicle: 2005 Dodge Magnum SXT Special Edition 3.5 V6 GAS
This light monitors various brake functions. if the brake light turns On, it may indicate that the parking brake is applied,...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Dodge Magnum SE 2.7 V6 GAS
- Drain cooling system into suitable container.
- Remove upper radiator hose.
- Remove upper radiator closure panels.
- Disconnect cooling fan electrical connector, then remove mounting bolts and cooling fan.
- Raise and support vehicle.
- Remove lower splash shield.
- Remove lower radi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Dodge Magnum AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2005 Dodge Magnum R/T 5.7 V8 GAS
Removal
- Rotate belt tensioner counterclockwise until it contacts a stop.
- Remove belt and slowly rotate tensioner into the freearm position. Do not let tensioner arm snap back to freearm position.
Installation
- Route belt around all pulleys except idler pulley.
- Rotate tensioner arm until it contacts a S...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Dodge Magnum AUTOMOBILES
Component location diagrams for most 2005 Dodge Magnum cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Dodge Magnum AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Dodge Magnum cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Dodge Magnum AUTOMOBILES
OEM TSB listings for most 2005 Dodge Magnum cars and light trucks sold in the U.S. from 1985+.
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2005 Dodge Magnum SE 2.7 V6 GAS Auto Systems: |
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2005 Dodge Magnum SE 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Dodge Magnum AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Dodge Magnum cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Dodge Magnum cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Dodge Magnum cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Dodge Magnum cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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