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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Dodge Sprinter 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
Master Cylinder/Power Booster Test
- Start engine and inspect booster vacuum hose connections for leaks.
- Stop engine and shift transmission into neutral.
- Pump brake pedal until all vacuum reserve in booster is depleted.
- Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
- Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
- If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
- If p...
CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
Master Cylinder
Except Caravan, Town & Country & Voyager
- With engine off, pump brake pedal five times to deplete vacuum in brake booster.
- Siphon fluid from brake reservoir.
- On Wrangler models, remove evaporative canister.
- On PT Cruiser models, remove air cleaner housing, then disconnect power distribution center and position aside.
- On all models, disconnect low fluid switch electrical connector.
- Remove brake lines from master cylinder.
- Remove master cylinder mounting nuts.
- On Durango models with ESP, remove inner fender well, then remove integrated power module (IPM) fasteners and ...
CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Disc Brakes -> Description
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
These vehicles are equipped with dual piston calipers, sliding single piston systems, single non-metallic calipers, floating caliper-single piston or single piston caliper mounted disc brake systems.
Upon brake application, fluid pressure exerted against the caliper piston increases equally in all directions, creating the same pressure in the caliper bore and on the piston.
Press...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
Pedal Falls Away
- System leak at brake line, fitting, hose or caliper/wheel cylinder.
- Internal leakage in master cylinder caused by worn or damaged piston cups.
- Internal leak in ABS or RWAL system.
Low Pedal
- Worn brake linings.
- Worn drums or rotors.
- Rear brakes out of adjustment.
Spongy Pedal
- Air in hydraulic system.
- Thin brake drums.
- Substandard brake lines and hoses.
Hard Pedal Or High Pedal Effort
- Linings that are water soaked, contaminated or glazed.
- Faulty power booster or check valve.
Pedal Pulsation
- Disc brake rotors have excessive lateral runout or thickness variation.
- Out of round brake ...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Sprinter -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Troubl...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Sprinter 2500 cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> 1500 & 2004-05 2500 & 3500 -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Dual Rear Wheel -> Front -> Full Size Pickup -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser -> Rear -> Rear w/Dual Wheels -> Rear w/Single Wheel -> Single Rear Wheel -> Sprinter -> Wrangler
Vehicle: 2005 Dodge Sprinter 2500 2.7 L5 DIESEL
Caravan, Town & Country & Voyager
- Raise and support vehicle, then remove wheel and caliper as outlined under . Support caliper at all times to prevent brake hose damage.
- Slide brake rotor off hub.
- Reverse procedure to install. Clean brake rotor with alcohol or other suitable solvent.
Commander
Front
- Raise and support vehicle using suitable lift or jack.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Secure caliper anchor assembly using suitable wire.
- Remove and discard O-ring securing disc brake rotor on hub.
- Remove rotor from hub and bearing.
- Reverse procedure to install, n...
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