2005 Dodge Sprinter 3500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Dodge Sprinter 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Dodge Sprinter 3500 car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Sprinter 3500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Dodge Sprinter 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Faulty power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round brake ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Sprinter -> Normal Service -> Severe Service
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

Normal Service

Replace as requ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Starter, Replace
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

  • Remove battery ground cable.
  • Remove wiring to transmission bellhousing bolt.
  • Cut tie-wraps and position wiring harness aside.
  • Remove mounting nuts and solenoid wire connector and battery cable.
  • Raise and support v...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2003-06 Sprinter -> Front Cabin Air Filter -> Rear Cabin Air Filter
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

On models less Assyst Maintenance Computer, cabin air filter element should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.

On models with Assyst Maintenance Computer, cabin air filter element should be replaced when two wrench symbols are indicated on the instrument panel maintenance display panel. The filter should be replaced more often if air flow is less than normal.

Front Cabin Air Filter

  • Open the hood.
  • Remove the insulation from the ventilation housing.
  • Disengage the front and rear ventilation housing locking clips.
  • Sli...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

  • Relieve belt tension by rotating ratchet and tensioner counterclockwise using suitable long handle drive ratchet.
  • Remove drive belt starting at water pump pulley.
  • Reverse procedure to ins...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

Component location diagrams for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. from 1990+.

Door Lock Motor/Ajar Switch Diagram for 2005 Dodge Sprinter 3500 2.7 L5 DIESELDoor Lock Motor/Ajar Switch Diagram for 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

Components on diagram:
  • Door Lock Motor
  • Door Lock Switch
    • Engine Control Module Diagram for 2005 Dodge Sprinter 3500 2.7 L5 DIESELEngine Control Module Diagram for 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

    Components on diagram:
  • Engine Control Module
  • Shifter Assembly
  • Connector C-5
  • Connector C-1
  • Connector C-2

    • CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S.

    2005 Dodge Sprinter 3500 2.7 L5 DIESEL Wiring Diagram2005 Dodge Sprinter 3500 2.7 L5 DIESEL Wiring Diagram

    Components on diagram:
  • Intrusion Sensor #1
  • Intrusion Sensor #2
  • Intrusion Sensor #3
  • Security System Module
    • 2005 Dodge Sprinter 3500 2.7 L5 DIESEL Wiring Diagram2005 Dodge Sprinter 3500 2.7 L5 DIESEL Wiring Diagram

    Components on diagram:
  • Controller Anti-Lock Brake
  • Brake Lamp Switch
  • Shifter Assembly

    • CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

    OEM TSB listings for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: Idle Instability - Rear A/C Idle Cutout Module Installation
    Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

    Symptoms:
  • Erratic Operation

    • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
    • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter

    • CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Dodge Sprinter 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Dodge Sprinter 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Dodge Sprinter 3500 SPECIFICATIONS DATA!

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