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We have info for following modifications of 2005 KIA RIO
- 2005 KIA RIO 1.6 L4 GAS, CC:1594, Fuel Injection
- 2005 KIA RIO Cinco 1.6 L4 GAS, CC:1594, Fuel Injection
BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Disc Brakes -> Brake Pad Service -> Amanti & Sorento -> Front -> Inspection -> Optima -> Rear -> Replacement -> Rio -> Sedona -> Spectra -> Sportage
Vehicle: 2005 KIA RIO 1.6 L4 GAS
Replacement
Front
Amanti & Sorento
- Remove front disc brakes components, Fig. .
- Reverse procedure to install. Tighten bolts and wheel lug nuts to specifications.
Rio
- Remove front disc brakes components, Fig. .
- Reverse procedure to install. Tighten bolts and wheel lug nuts to specifications.
Sedona
- Raise and support vehicle.
- Remove tire and wheel.
- Remove caliper mounting bolts, then position caliper aside using suitable wire or rope.
- Remove pads from caliper.
- Reverse procedure to install, noting the following:
- Use brake expander tool No. 0K130 430 017, or equivalent, when inserting new pads.
- B...
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BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Power Brake Units -> Power Brake Unit Service -> Amanti, Rio, Sedona, Sorento & Spectra -> Optima & Sportage -> Replacement
Vehicle: 2005 KIA RIO 1.6 L4 GAS
Replacement
Amanti, Rio, Sedona, Sorento & Spectra
- Remove master cylinder as outlined under .
- Remove power brake unit in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Inspect all components for brake fluid leakage. Replace as required.
- Lubricate clevis pin with suitable white lithium grease.
- Tighten all bolt...
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BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Disc Brakes -> Rotor, Replace
Vehicle: 2005 KIA RIO 1.6 L4 GAS
Replace r...
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BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Drum Brakes -> Brake Service -> Brake Shoes, Replace -> Installation -> Optima -> Removal -> Rio -> Sedona -> Spectra
Vehicle: 2005 KIA RIO Cinco 1.6 L4 GAS
Brake Shoes, Replace
Optima
- Raise and support vehicle, then remove wheel/tire assembly.
- Remove brake drum. If drum is difficult to remove, screw in bolts to pull drum out, Fig. .
- Remove end shoe springs, cylinder and hold-down spring.
- Remove shoes and adjuster as an assembly.
- Reverse procedure to install, noting the following:
- Apply suitable grease to backing plate shoe contact surfaces.
- Install shoe hold-down pin, then assemble return spring with the strut or pushrod shortened.
- Pull parking brake lever fully upward. Repeat process several times.
Rio
- Remove brake shoe components in numbered ...
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BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Drum Brakes -> Adjustments -> Brake Pedal -> Optima -> Parking Brakes -> Rio & Spectra -> Sedona
Vehicle: 2005 KIA RIO Cinco 1.6 L4 GAS
Brake Pedal
Rio & Spectra
- On Rio models, distance from top center of brake pedal to floor mat should be 6.69-6.93 inches.
- On 2003-04 Spectra models, distance from top center of brake pedal to floor mat should be 7.60-7.72 inches.
- On 2005 Spectra models, distance from top center of brake pedal to floor mat should be 7.24 inches.
- On all models, disconnect brake pedal switch electrical connector (E), Fig. .
- Loosen locknuts (B) and turn switch (A) until it does not contact pedal.
- Loosen locknuts (D) and turn rod (C) to adjust height of brake pedal.
- Tighten brake pedal switch until plunger is co...
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BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 KIA RIO cars and light trucks from 1990+.
Kia -> Disc Brakes -> Caliper Service -> Amanti, Rio, Sedona, Sorento & Spectra -> Assemble -> Disassemble -> Front -> Installation -> Optima -> Rear -> Removal -> Replacement -> Sportage
Vehicle: 2005 KIA RIO 1.6 L4 GAS
Replacement
Amanti, Rio, Sedona, Sorento & Spectra
Remove caliper in numbered sequence, Figs. , , and .
Optima
Front
Removal
- Remove wheel/tire assembly.
- Remove brake hose from caliper.
- Remove caliper assembly by removing the torque plate.
Disassemble
- Loosen attaching bolts and separate caliper.
- Remove boot ring, using screwdriver.
- Remove piston boot, Fig. .
- Remove piston by applying compressed air through brake hose fitting hose. Keep fingers clear of front of piston.
- Remove piston seal. Use caution not to damage the cylinder walls.
- Apply suitable brake fluid to the cylinder walls.
Assemble
- Cle...
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