2005 Mercury Montego Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Precautions -> System Depressurizing
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

System Depressurizing

On models equipped with anti-lock brakes, hydraulic system must be depressurized prior to ...

CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Montego BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Anti-Lock Brakes -> Five Hundred, Freestyle & Montego -> Description -> ABS Hydraulic Control Unit & Anti-Lock Brake Control Module -> Anti-Lock Brake Sensor -> Brake Master Cylinder -> Power Brake Booster
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

Power Brake Booster

The diaphragm-type power brake booster is a self-contained unit, mounted on the firewall. The booster uses engine intake manifold vacuum and atmospheric pressure for its power. Other than the power brake booster check valve, the booster is serviced only as an assembly. The booster must be replaced if it becomes damaged or inoperative.

Brake Master Cylinder

The brake master cylinder consists of a fluid reservoir, reservoir control valve and a fluid level indicator. The fluid level indicator is located inside the brake master cylinder reservoir and replaces the previo...

CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Montego BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Precautions -> System Depressurizing
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

System Depressurizing

On models equipped with anti-lock brakes, hydraulic system must be depressurized prior to ...

CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Montego BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

Remove wheels and inspect brake disc, calipers and linings.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.

Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can usually be cleaned with...

CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Montego BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder -> Wheel Cylinders
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

Master Cylinder

Disassemble
  • Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder into suitable container.
  • Remove stop bolt and pressure control valves.
  • Pry up and remove reservoir from master cylinder body.
  • Remove fluid control valve.
  • Depress primary piston and remove snap ring from retaining groove at open end of bore.
  • Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
  • Wash components in clean brake fluid only. Use an air hose to bl...

CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Montego BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Montego AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Mercury Montego cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Disc Service
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

Disc brake service is critical because of the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance, and to promote long lining life and equal lining wear of both the lefthand and righthand brakes.

Do not attempt to refinish the rubbin...

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