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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Saturn ION-2 car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2005 Saturn ION-2 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Power Brake Units -> General Service
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies, which use engine vacuum or, in some cases vacuum pressure developed by an external vacuum pump. The second type is a hydraulic pressure assist mechanism, which use pressure developed by an external pump (usually the power steering pump). Both systems act to increase the force exerted on the master cylinder piston by the operator. This in turn increases the hydraulic pressure delivered to the wheel cylinders while decreasing driver effort required to obtain acceptable stopping performance.
Vac...
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BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
Master Cylinder Overhaul
Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble
Refer to Figs. and when performing the following procedures.
- Disconnect and plug hydraulic lines.
- Remove mounting nuts and master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid.
- Inspect cover and diaphragm.
- Remove fluid level switch.
- On models equipped with compact master cylinder,remove proportioning valve, Fig. .
- On all models, depress primary piston and remove lock ring.
- Plu...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn ION-2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn ION-2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
Refer to...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn ION-2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn ION-2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Saturn ION-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Saturn ION-2 cars and light trucks from 1990+.
Anti-Lock Brakes -> Bosch 8.0 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Connector Pin Identification -> Intermittent Fault Conditions -> Less Scan Tool -> With Scan Tool
Vehicle: 2005 Saturn ION-2 2.2 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to the Data Link Connector (DLC), and follow manufacturer's instructions.
Diagnostic Trouble Code Interpretation
[[table data]]EBCM Connector Pin Identification
Refer to Fig. for EBCM connector terminal identification.
Diagnostic Tests
[[table data]]Clearing Diagnostic Trouble Codes
Less Scan Tool
Current diagnostic trouble codes are cleared every time the ignition is turned off. To clear Malf History (Past Diagnostic Trouble Codes), select "Clear Codes" function on the scan tool. Past diagnostic trouble codes will clear themselves after...
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