Auto Parts Search
2005 Saturn RELAY-3 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
2WD Models
Except Montana, Silhouette & Venture
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Remove grease cap from hub/rotor, Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Montana SV6, Relay, Rendezvous w/3.6L Engine, Relay, Terraza, Uplander & 2004-06 Envoy, Rainier & TrailBlazer
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
For v...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
Front
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove engine splash shield.
- Insert a suitable drift or punch through brake caliper and into brake rotor to prevent wheel hub and bearing from turning.
- Remove wheel drive shaft spindle nut.
- Remove stabilizer shaft link.
- Disconnect outer tie rod end from steering knuckle. Do not loosen tie rod end jam nut.
- Disconnect wheel speed sensor electrical connector, then reposition wiring harness away from ball joint.
- Disconnect lower ball joint from steering knuckle.
- Install wheel hub remover tool No. J 42129, or equival...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
Starter, Replace
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove air baffle bolts, then air baffle.
- Remove engine to transaxle brace from rear lefthand side of engine.
- Remove transaxle converter cover attaching bolt, then cover.
- Remove engine harness ground retaining nut, then ground.
- Disconnect engine harness electrical connector from starter.
- Remove starter motor B+ terminal...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2005-07 Montana SV6, Relay, Terraza & 2005-08 Uplander
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Remove the rear inside instrument panel compartment door.
- Open the cabin filter access door, Fig. .
- Remove the righthand cabin ...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Saturn RELAY-3 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
- Remove engine oil fill cap and intake manifold cover.
- Remove mounting bolts and lefthand inner fender brace.
- Loosen clamp and remove air cleaner outlet duct from throttle body.
- Disconnect Positive Crankcase Ventilation (PCV) tube from air inlet duct.
- Disconnect Mass Air Flow (MAF) sensor electrical connector.
- Remove upper from lower air cleaner housing.
- Remove Powertrain Control Module (PCM) and harness fr...
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2005 Saturn RELAY-3 AUTOMOBILES
Component location diagrams for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Locations Diagram for 2005 Saturn RELAY-3 3.5 V6 GAS Components on diagram: |
Front Headliner Components Diagram for 2005 Saturn RELAY-3 3.5 V6 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2005 Saturn RELAY-3 AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S.
2005 Saturn RELAY-3 3.5 V6 GAS Wiring Diagram Components on diagram: |
2005 Saturn RELAY-3 3.5 V6 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2005 Saturn RELAY-3 AUTOMOBILES
OEM TSB listings for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. from 1985+.
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS Auto Systems: |
Document: Information on Side Door Window Glass Chipping Caused by Hanging Vehicle Key Lock Box Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2005 Saturn RELAY-3 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2005 Saturn RELAY-3 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2005 Saturn RELAY-3 vehicle. |
Access the Complete guide! |