2005 Subaru Outback Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2005 Subaru Outback

  • 2005 Subaru Outback 2.5 H4 GAS, CC:2458, Fuel Injection
  • 2005 Subaru Outback 3.0 H6 GAS, CC:3000, Fuel Injection
  • 2005 Subaru Outback 2.5 H4 GAS, CC:2458, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Master Cylinder

  • Remove master cylinder from vehicle.
  • Remove cylinder pin, Fig. .
  • Push piston inward, then remove snap ring.
  • Apply pressure to piston assembly while Inserting a small screwdriver into window of piston retainer and raise piston retainer latch, Fig. .
  • Remove primary and secondary piston assemblies. Do not disassemble pistons. if disassembled, the spring settings will change.
  • Inspect master cylinder inside diameter to piston clearance, Service limit is not to exceed .043 inch.
  • Clean all components with clean brake fluid,...

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BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Disc Brakes -> Brake Pad Service -> Front -> Rear
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Front

  • Raise and support vehicle.
  • Remove front wheels.
  • Disconnect brake hose from strut.
  • Remove caliper lockpin, then rotate caliper on guide pin, Figs. through .
  • Remove brake pads from support.
  • Reverse procedure to install noting the following:
    • Push piston into caliper body. When piston is difficult to insert, loosen the air bleeder, then push into place.
    • Refer to Figs. through for tightening values.
    • After completing installation, depress brake pedal several times to seat brake pads against rotor. If pedal stroke is excessive, bleed hydraulic ...

CLICK HERE TO GET FULL ACCESS TO 2005 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> Overhaul
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Brake Booster, Replace

  • Disconnect brake fluid level indicator connector, if equipped.
  • Remove master cylinder assembly.
  • Disconnect vacuum hose from brake booster.
  • Working from inside the passenger compartment, remove snap pin and operating rod cle...

CLICK HERE TO GET FULL ACCESS TO 2005 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Hydraulic Brake Systems -> Description -> Dual Proportioning Valve (DPV) -> Master Cylinder
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Master Cylinder

The master cylinder is of the tandem type design and incorporates a fast fill valve in order to improve the feeling on braking. It has a dual design which consists of a primary and a secondary brake system. If one brake system becomes inoperative, the other line will provide braking action. The master cylinder is designed into a "pierce" form so that ...

CLICK HERE TO GET FULL ACCESS TO 2005 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Disc Brakes -> Caliper Service -> Baja, Legacy & Outback -> Forester & Impreza -> Front -> Overhaul -> Rear -> Replacement
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Replacement

Front
  • Raise and support vehicle.
  • Remove front wheels.
  • Disconnect brake hose from caliper. Plug hose to prevent fluid leakage.
  • Remove caliper lockpin, rotate caliper on guide pin, then remove caliper, Figs. through .
  • Reverse procedure to install noting the following:
    • Refer toFigs. through for tightening values.
    • After completing installation, bleed hydraulic system as outlined under .
Rear
  • Raise and support vehicle.
  • Remove rear wheels.
  • Disconnect brake hose from caliper. Plug brake to prevent fluid leakage.
  • Remove caliper retaining bolts and the caliper, Figs. and .
  • Reverse proc...

CLICK HERE TO GET FULL ACCESS TO 2005 Subaru Outback BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Subaru Outback AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Subaru Outback cars and light trucks from 1990+.

Subaru -> Disc Brakes -> Caliper Service -> Baja, Legacy & Outback -> Forester & Impreza -> Front -> Overhaul -> Rear -> Replacement
Vehicle: 2005 Subaru Outback 2.5 H4 GAS

Replacement

Front
  • Raise and support vehicle.
  • Remove front wheels.
  • Disconnect brake hose from caliper. Plug hose to prevent fluid leakage.
  • Remove caliper lockpin, rotate caliper on guide pin, then remove caliper, Figs. through .
  • Reverse procedure to install noting the following:
    • Refer toFigs. through for tightening values.
    • After completing installation, bleed hydraulic system as outlined under .
Rear
  • Raise and support vehicle.
  • Remove rear wheels.
  • Disconnect brake hose from caliper. Plug brake to prevent fluid leakage.
  • Remove caliper retaining bolts and the caliper, Figs. and .
  • Reverse proc...

CLICK HERE TO GET FULL ACCESS TO 2005 Subaru Outback BRAKE SERVICE PROCEDURES

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