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2005 Toyota 4runner CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Toyota -> Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Except Sienna -> Inspection -> Master Cylinder -> Overhaul -> Sienna -> Wheel Cylinders
Vehicle: 2005 Toyota 4runner Sport 4.0 V6 GAS
Master Cylinder
Except Sienna
Disassemble
For the following procedures, refer to Fig. for assistance.
- Remove master cylinder boot.
- Remove setscrew and reservoir tank, then the cap and strainer from reservoir.
- Remove two grommets and place cylinder in vise.
- Push piston in and remove stopper bolt, Fig. .
- Push pistons in and remove snap ring, then No. 1 piston carefully by hand.
- Place cylinder on edges of two wooden blocks and tap on cylinder until No. 2 piston comes out.
Inspection
Clean components with compressed air. Inspect cylinder bore for rust and scoring. Also, inspect for wear or ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Toyota -> Fuel Filter Replacement -> 2003-06 4Runner -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 2005 Toyota 4runner Sport 4.7 V8 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2005 Toyota 4runner SR5 4.0 V6 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Drain differential oil.
- Remove cotter pin and lock cap from drive shaft lock nut.
- With an assistant applying brakes, remove drive shaft lock nut.
- Disconnect drive shaft from hub, using a brass bar and hammer.
- Remove cotter pin and nut from lower ball joint.
- Disconnect lower suspension arm, using a suitable pry tool.
- Push steering knuckle outward and remove drive shaft. If difficult to remove, ta...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Description
Vehicle: 2005 Toyota 4runner Limited 4.7 V8 GAS
A tire pressure sensor and transmitter assembly is installed in each tire and wheel assembly. The sensor measures the tire pressure. The measured tire pressure and transmitter identification are transmitted as radio waves to the TPMS (Tire Pressure Monitor System) warning antenna and receiver on the body. From the receiver the signal is sent to the TPMS ECU (Electronic Control Uni...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Toyota 4runner Limited 4.0 V6 GAS
- Disconnect battery ground cable.
- Remove V-bank cover.
- Remove four bolts and engine under cover subassembly No. 1.
- Remove fan and alternator V belt.
- Remove battery.
- Disconnect wire harness.
- Remove bolt and wire harness stay.
- Disconnect connector from alternator assembly.
- Remove terminal cap and nut.
- Disconnect wire harness from terminal B.
- Remove two bolts and wire harness clamp bracket from alternat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Cabin Air Filter Service -> Toyota -> 2003-09 4Runner
Vehicle: 2005 Toyota 4runner SR5 4.7 V8 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 22,500 miles. In dusty areas change the cabin air filter every 10,000 miles.
On 2004-09 models, the cabin air filter should be replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Remove the screw retaining the damper rod to the righthand side of the glove compartment door, then detach the damper rod, Fig. .
- Push inward at each side of the glove compartment door to disengage the retainers, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Toyota -> Automatic Transmission Overdrive Lamp ->
Vehicle: 2005 Toyota 4runner Limited 4.7 V8 GAS
The "OD Off" lamp will be illuminated when the ignition switch is in the On position and the Overdrive (OD) switch is in the Off position. When the OD switch is placed in the On position, the "OD Off" lamp should go out. If the lamp flashes when the switch is placed in the On position, a fault has been detected by the electronic control system. After diagnosis and repair are c...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Toyota 4runner SR5 4.0 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Toyota 4runner AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Toyota 4runner SR5 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Toyota 4runner AUTOMOBILES
Component location diagrams for most 2005 Toyota 4runner cars and light trucks sold in the U.S. from 1990+.
Power Source Locations Diagram for 2005 Toyota 4runner Limited 4.7 V8 GAS Components on diagram: |
Horn Components Diagram for 2005 Toyota 4runner Limited 4.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Toyota 4runner AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Toyota 4runner cars and light trucks sold in the U.S.
2005 Toyota 4runner Sport 4.0 V6 GAS Wiring Diagram Components on diagram: |
2005 Toyota 4runner SR5 4.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Toyota 4runner AUTOMOBILES
OEM TSB listings for most 2005 Toyota 4runner cars and light trucks sold in the U.S. from 1985+.
Document: A750E Transmission Extension Housing Seal Service Tip Vehicle: 2005 Toyota 4runner Limited 4.7 V8 GAS Auto Systems: |
Document: Tire Pressure Monitoring System (TPMS) Tire Registration "Lost Communication With ECU" Vehicle: 2005 Toyota 4runner Limited 4.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Toyota 4runner AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Toyota 4runner cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Toyota 4runner cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Toyota 4runner cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Toyota 4runner cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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