2006 Dodge Sprinter 2500 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Sprinter -> Description
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

The Controller Anti-Lock Brake (CAB) is used to monitor wheel speeds and modulate...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine off, pump brake pedal five times to deplete vacuum in brake booster.
  • Siphon fluid from brake reservoir.
  • On Wrangler models, remove evaporative canister.
  • On PT Cruiser models, remove air cleaner housing, then disconnect power distribution center and position aside.
  • On all models, disconnect low fluid switch electrical connector.
  • Remove brake lines from master cylinder.
  • Remove master cylinder mounting nuts.
  • On Durango models with ESP, remove inner fender well, then remove integrated power module (IPM) fasteners and ...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Sprinter 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Sprinter 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Sprinter 2500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Sprinter -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation
Vehicle: 2006 Dodge Sprinter 2500 2.7 L5 DIESEL

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Troubl...

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