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2006 Ford E-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Ford E-450 Super Duty car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-450 Super Duty automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
Vehicle: 2006 Ford E-450 Super Duty 6.8 V10 GAS
Drum brakes are available in standard versions or in heavy duty versions. Refer to Figs. and for component locations when performing the following procedures.
Removal
Standard Duty
- Raise and support vehicle, remove rear wheel and tire assemblies.
- Remove and discard spring nut.
- If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
- Pull brake drum off of axle.
- If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
- Remove long brake...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2006 Ford E-450 Super Duty 6.8 V10 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2006 Ford E-450 Super Duty 6.0 V8 DIESEL
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Starter, Replace
Vehicle: 2006 Ford E-450 Super Duty 6.0 V8 DIESEL
- Raise and support vehicle on hoist while in neutral.
- Disconnect both battery ground cable.
- Remove retaining nut and position cable bracket aside.
- Remove starter solenoid protective cap.
- Remove starter motor electrical connections.
- Remove starter mounting bol...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2006 Ford E-450 Super Duty 6.0 V8 DIESEL
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loose...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Ford E-450 Super Duty 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford E-450 Super Duty 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford E-450 Super Duty AUTOMOBILES
Component location diagrams for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1990+.
 Brake Components Diagram for 2006 Ford E-450 Super Duty 5.4 V8 GASComponents on diagram: |
 Transmission Components Diagram for 2006 Ford E-450 Super Duty 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2006 Ford E-450 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S.
 2006 Ford E-450 Super Duty 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Ford E-450 Super Duty 6.8 V10 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Ford E-450 Super Duty AUTOMOBILES
OEM TSB listings for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1985+.
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Document: COOLANT LOSS - 6.0L Vehicle: 2006 Ford E-450 Super Duty 6.0 V8 DIESEL Symptoms: |
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Document: DTC P0505 / P0506 / P0606 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM Vehicle: 2006 Ford E-450 Super Duty 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford E-450 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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