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2006 Ford Freestar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2006 Ford Freestar SE 3.9 V6 GAS
Refer to Figs. and f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Freestar & Monterey -> Normal Service -> Severe Service
Vehicle: 2006 Ford Freestar SE 3.9 V6 GAS
Normal Service
Replace every 30...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2006 Ford Freestar SEL 4.2 V6 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove bolts and position disc brake caliper aside.
- Remove front axle wheel hub retainer nut and washer.
- Remove lower control arm bal...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2006 Ford Freestar Limited 4.2 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
Refer to Fig. for Symptom Test Chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Starter, Replace
Vehicle: 2006 Ford Freestar Limited 4.2 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable retaining from starter mounting stud, then cable.
- Remo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2006 Ford Freestar SE 3.9 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2006 Ford Freestar SE 3.9 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Ford Freestar SEL 4.2 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford Freestar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Freestar SEL 4.2 V6 GAS
- Use drive belt tensioner pulley bolt to rotate drive belt tensioner counterclockwise and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford Freestar AUTOMOBILES
Component location diagrams for most 2006 Ford Freestar cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2006 Ford Freestar AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Ford Freestar cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Ford Freestar AUTOMOBILES
OEM TSB listings for most 2006 Ford Freestar cars and light trucks sold in the U.S. from 1985+.
Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC) Vehicle: 2006 Ford Freestar 3.9 V6 GAS Symptoms: |
Document: DAMAGED SPARK PLUG ELECTRODE / MIL DTC P030X Vehicle: 2006 Ford Freestar 3.9 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford Freestar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford Freestar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford Freestar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford Freestar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford Freestar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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