2006 Saturn ION Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Drum Brakes -> Saturn -> Tightening Specifications
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

Refer to...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

Master Cylinder Overhaul

Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble

Refer to Figs. and when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plu...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Drum Brakes -> Saturn -> Brake Service
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

  • Release parking brake.
  • Raise and support vehicle.
  • Remove rear wheels.
  • Remove brake drum. Do not pry against brake backing plate.
  • Remove lower return spring, Fig. .
  • Remove adjuster spring.
  • Remove leading brake shoe hold-down, spring and pin.
  • Remove adjuster assembly and lever. If difficult, pull leading shoe toward front of vehicle and or turn star wheel on adjuster to shorten length.
  • Twist shoe from upper return spring engagement to remove.
  • Remove parking brake shoe upper return spring.
  • Remove park brake shoe hold-down cup, spring and pin.
  • Push par...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Anti-Lock Brakes -> Bosch 8.0 -> Description -> Anti-Lock Telltale Lamp & Red Brake Warning Lamp -> Low Traction Telltale Lamp -> System Operation
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

System Operation

The Anti-Lock Brake System (ABS) minimizes wheel lockup during heavy braking on most road surfaces. The system performs this function by monitoring wheel speed and controlling the brake fluid pressure during braking. This allows the driver to retain directional stability and better steering capability.

Anti-Lock Telltale Lamp & Red Brake Warning Lamp

The Anti-Lock Telltale lamp, located in the instrument cluster, has several functions. If the lamp comes on solid, a fault has occurred and the ABS system has been disabled and should be serviced as soon as possible. If th...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION cars and light trucks from 1990+.

Anti-Lock Brakes -> Bosch 8.0 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Connector Pin Identification -> Intermittent Fault Conditions -> Less Scan Tool -> With Scan Tool
Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to the Data Link Connector (DLC), and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

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EBCM Connector Pin Identification

Refer to Fig. for EBCM connector terminal identification.

Diagnostic Tests

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Clearing Diagnostic Trouble Codes

Less Scan Tool

Current diagnostic trouble codes are cleared every time the ignition is turned off. To clear Malf History (Past Diagnostic Trouble Codes), select "Clear Codes" function on the scan tool. Past diagnostic trouble codes will clear themselves after...

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