2006 Saturn ION-2 Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Saturn ION-2 car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2006 Saturn ION-2 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Power Brake Units -> Application Chart
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Drum Brakes -> Saturn -> Brake Service
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

  • Release parking brake.
  • Raise and support vehicle.
  • Remove rear wheels.
  • Remove brake drum. Do not pry against brake backing plate.
  • Remove lower return spring, Fig. .
  • Remove adjuster spring.
  • Remove leading brake shoe hold-down, spring and pin.
  • Remove adjuster assembly and lever. If difficult, pull leading shoe toward front of vehicle and or turn star wheel on adjuster to shorten length.
  • Twist shoe from upper return spring engagement to remove.
  • Remove parking brake shoe upper return spring.
  • Remove park brake shoe hold-down cup, spring and pin.
  • Push par...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION-2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Drum Brakes -> Saturn -> Tightening Specifications
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION-2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off f...

CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION-2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION-2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn ION-2 cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

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