2006 Saturn RELAY-3 Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Saturn RELAY-3 car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2006 Saturn RELAY-3 automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2006 Saturn RELAY-3

  • 2006 Saturn RELAY-3 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:L
  • 2006 Saturn RELAY-3 3.9 V6 GAS, CC:3880, CID:237, Fuel Injection, Aspiration:237, Engine VIN:, Desg:1

BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2006 Saturn RELAY-3 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi 7.4 -> System Service -> ABS Automated Bleed -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic Brake System Bleeding -> Independent Rear Suspension -> Less Independent Rear Suspension -> Manual -> Pressure -> Rear -> Traction Control Switch -> Wheel Speed Sensor -> Yaw Rate Sensor/Lateral Accelerometer
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS

Brake System Bleed

ABS Automated Bleed

In most circumstances a base brake bleed is all that is required for most component replacements (such as wheel cylinders, calipers, brake tubes, and master cylinder) except for BPMV replacement.

The following automated ABS bleed procedure is required when one of the following occur: Manual bleeding at the wheel cylinders does not achieve the desired pedal height or feel. Brake Pressure Modulator Valve replacement (BPMV). Extreme loss of brake fluid has occurred. Air ingestion is suspected.

If none of the above conditions apply use standard blee...

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BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi 7.4 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

[[table data]]

Connector Pin Identification

Refer to Figs. through for connector pin identification.

Diagnostic Tests

[[table data]]

Symptom Tests

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Temperature Vs. Resistance

Refer to Fig. for temperature vs. resistance values.

Intermittents & Poor Connections

Most Intermittents are caused by faulty electrical connections or wiring, although a sticking r...

CLICK HERE TO GET FULL ACCESS TO 2006 Saturn RELAY-3 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Description
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS

The caliper assembly slides on its mounting surfaces, Fig. . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboard...

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