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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Saturn RELAY-3 car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2006 Saturn RELAY-3 automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2006 Saturn RELAY-3
- 2006 Saturn RELAY-3 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:L
- 2006 Saturn RELAY-3 3.9 V6 GAS, CC:3880, CID:237, Fuel Injection, Aspiration:237, Engine VIN:, Desg:1
BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Anti-Lock Brakes -> Delphi 7.4 -> System Service -> ABS Automated Bleed -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic Brake System Bleeding -> Independent Rear Suspension -> Less Independent Rear Suspension -> Manual -> Pressure -> Rear -> Traction Control Switch -> Wheel Speed Sensor -> Yaw Rate Sensor/Lateral Accelerometer
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Brake System Bleed
ABS Automated Bleed
In most circumstances a base brake bleed is all that is required for most component replacements (such as wheel cylinders, calipers, brake tubes, and master cylinder) except for BPMV replacement.
The following automated ABS bleed procedure is required when one of the following occur: Manual bleeding at the wheel cylinders does not achieve the desired pedal height or feel. Brake Pressure Modulator Valve replacement (BPMV). Extreme loss of brake fluid has occurred. Air ingestion is suspected.
If none of the above conditions apply use standard blee...
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BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.
If the power unit fails, the brak...
CLICK HERE TO GET FULL ACCESS TO 2006 Saturn RELAY-3 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Removal
- Remove caliper as outlined under .
- Remove inboard pad with retainer spring.
- Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
- Remove two sleeves from inboard ears of caliper.
- Remove four rubber bushings from grooves in each of caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
- Install new bushings and sleeves in caliper ...
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BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
2WD Models
Except Montana, Silhouette & Venture
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Remove grease cap from hub/rotor, Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...
CLICK HERE TO GET FULL ACCESS TO 2006 Saturn RELAY-3 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
CLICK HERE TO GET FULL ACCESS TO 2006 Saturn RELAY-3 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Saturn RELAY-3 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Delco Master Cylinder
When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...
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