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2007 Ford E-250 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Edge, Escape, Mariner & MKX -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2007 Ford E-250 4.6 V8 GAS
Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
- When...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2007 Ford E-250 4.6 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
Starter, Replace
Vehicle: 2007 Ford E-250 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in damage to vehicle.
- Remove starter solenoid S-terminal nut and S-terminal eyelet.
- Remove starter solenoid B-terminal nut and B-terminal eyelet.
- Remove starter...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2007 Ford E-250 4.6 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford E-250 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Ford E-250 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford E-250 5.4 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Ford E-250 AUTOMOBILES
Component location diagrams for most 2007 Ford E-250 cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Ford E-250 AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Ford E-250 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Ford E-250 AUTOMOBILES
OEM TSB listings for most 2007 Ford E-250 cars and light trucks sold in the U.S. from 1985+.
Document: MALFUNCTION INDICATOR LAMP (MIL) ON WITH DTC P0456 - REVISED Vehicle: 2007 Ford E-250 4.6 V8 GAS Auto Systems: |
Document: RECALL - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL Vehicle: 2007 Ford E-250 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Ford E-250 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Ford E-250 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Ford E-250 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Ford E-250 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Ford E-250 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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