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2007 Ford E-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Disc Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150, E-250, E-350 & E-450 -> E-150, E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Edge & MKX -> Escape & Mariner -> Expedition & Navigator -> Expedition, F-Super Duty, Motorhome & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-150 & Mark LT -> F-Super Duty & Motorhome -> Freestar & Monterey -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement
Vehicle: 2007 Ford E-450 Super Duty 6.8 V10 GAS
Replacement
Edge & MKX
- Syphon and discard a portion of brake fluid from master cylinder.
- Raise and support vehicle, then remove wheel and tire assembly.
- Position frame side of C-clamp on inboard side of disc brake caliper. Do not place clamp frame over front brake hose.
- Position screw side of C-clamp on outboard brake shoe and lining, then tighten C-clamp until there is enough clearance to remove caliper.
- Remove front brake hose flow bolt, then disconnect and plug front brake hose. Discard copper washers.
- Remove two caliper slide pins.
- Slide brake shoe and lining out of front disc brake...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2007 Ford E-450 Super Duty 6.8 V10 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four driveshaft to pinion flange bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driv...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL
Single Alternator
This procedure also applies to primary alternator of the dual alternator system.
- Disconnect ground cables for dual batteries. Ground path is through the frame.
- Remove bolt and position MAP sensor aside.
- Remove ground strap bolt at bulkhead and position ground strap aside.
- Remove bolts and position power steering fluid reservoir bracket aside.
- Remove bolts and position cowl wiring harness aside.
- Remove bracket screws from charge air cooler tube bracket.
- Remove stud nuts and CAC tube bracket.
- Loosen clamps and remove CAC tube.
- Rotate accessory drive belt tensioner cloc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford E-450 Super Duty 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Ford E-450 Super Duty AUTOMOBILES
Component location diagrams for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1990+.
Transmission Diagram for 2007 Ford E-450 Super Duty 6.0 V8 DIESEL Components on diagram: |
Transmission Diagram for 2007 Ford E-450 Super Duty 6.8 V10 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Ford E-450 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S.
2007 Ford E-450 Super Duty 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
2007 Ford E-450 Super Duty 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Ford E-450 Super Duty AUTOMOBILES
OEM TSB listings for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: COOLANT LOSS - 6.0L Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL Symptoms: |
Document: DRIVEABILITY - NO START, HARD START, RUNS ROUGH - FUEL INJECTION CONTROL MODULE DIAGNOSIS Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Ford E-450 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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