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2007 Saturn ION CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2007 Saturn ION car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn ION automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
- Carefully loosen wheel drive shaft splines from wheel bearing/hub assembly using a wood block and a hammer. The nut can be partially reinstalled to protect threads.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ball joint from steering k...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
Starter, Replace
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove mounting bolts and intercooler pump outer bracket.
- Disconnect electrical connectors and position aside.
- Remove mo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.
On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Push inward at each side of the g...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
Radiator, Replace
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
- Remove surge tank cap.
- Raise and support vehicle.
- Place suitable drain pan below righthand side of radiator lower mount.
- Open petcock and drain coolant into suitable container.
- Place drain pan below water pump drain plug.
- Open drain plug and drain coolant into suitable container.
- After all coolant has drained, close petcock hand tight.
- Torque water pump drain plug to 16 ft. lbs.
- Lower vehicle and remove air cleaner outlet resonator.
- Disconnect radiator inlet and outlet hoses from radiator.
- On models equipped with automatic or VTi transaxle, proceed as follows:
- Disconnect transaxle upper ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Saturn ION AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS
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COMPONENT LOCATION DIAGRAMS FOR 2007 Saturn ION AUTOMOBILES
Component location diagrams for most 2007 Saturn ION cars and light trucks sold in the U.S. from 1990+.
 Pedal Assembly Diagram for 2007 Saturn ION RED Line 2.0 L4 GASComponents on diagram: |
 Body Components Diagram for 2007 Saturn ION RED Line 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2007 Saturn ION AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Saturn ION cars and light trucks sold in the U.S.
 2007 Saturn ION RED Line 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Saturn ION RED Line 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Saturn ION AUTOMOBILES
OEM TSB listings for most 2007 Saturn ION cars and light trucks sold in the U.S. from 1985+.
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Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS Auto Systems: |
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Document: Information on Side Door Window Glass Chipping Caused by Hanging Vehicle Key Lock Box Vehicle: 2007 Saturn ION RED Line 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Saturn ION AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Saturn ION cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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