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2008 Ford E-350 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2008 Ford E-350 Super Duty 6.0 V8 DIESEL
Refer to Figs. and f...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL
TPMS Sensor
Removal
If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.
The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL
Single Alternator
This procedure also applies to primary alternator of the dual alternator system.
- Disconnect ground cables for dual batteries. Ground path is through the frame.
- Remove bolt and position MAP sensor aside.
- Remove ground strap bolt at bulkhead and position ground strap aside.
- Remove bolts and position power steering fluid reservoir bracket aside.
- Remove bolts and position cowl wiring harness aside.
- Remove bracket screws from charge air cooler tube bracket.
- Remove stud nuts and CAC tube bracket.
- Loosen clamps and remove CAC tube.
- Rotate accessory drive belt tensioner cloc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2008 Ford E-350 Super Duty 6.8 V10 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Ford E-350 Super Duty 6.0 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL
- Remove cooling fan, blade, clutch and shroud.
- Rotate drive ...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Ford E-350 Super Duty AUTOMOBILES
Component location diagrams for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 2008 Ford E-350 Super Duty 5.4 V8 GAS Components on diagram: |
Engine Compartment Diagram for 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Ford E-350 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S.
2008 Ford E-350 Super Duty 6.8 V10 GAS Wiring Diagram Components on diagram: |
2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Ford E-350 Super Duty AUTOMOBILES
OEM TSB listings for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: COOLANT LOSS - 6.0L Vehicle: 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL Symptoms: |
Document: IDLE SPEED DROPS BELOW SPECIFICATION - DTC P0054 - 5-6 / 6-5 SHIFT SCHEDULING Vehicle: 2008 Ford E-350 Super Duty XLT 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford E-350 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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