2008 Ford E-350 Super Duty REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2008 Ford E-350 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford E-350 Super Duty car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-350 Super Duty automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2008 Ford E-350 Super Duty vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2008 Ford E-350 Super Duty 6.0 V8 DIESEL

Refer to Figs. and f...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL

TPMS Sensor

Removal

If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.

The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangea...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2008 Ford E-350 Super Duty XL 6.0 V8 DIESEL

Single Alternator

This procedure also applies to primary alternator of the dual alternator system.

  • Disconnect ground cables for dual batteries. Ground path is through the frame.
  • Remove bolt and position MAP sensor aside.
  • Remove ground strap bolt at bulkhead and position ground strap aside.
  • Remove bolts and position power steering fluid reservoir bracket aside.
  • Remove bolts and position cowl wiring harness aside.
  • Remove bracket screws from charge air cooler tube bracket.
  • Remove stud nuts and CAC tube bracket.
  • Loosen clamps and remove CAC tube.
  • Rotate accessory drive belt tensioner cloc...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2008 Ford E-350 Super Duty 6.8 V10 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Ford E-350 Super Duty 6.0 V8 DIESEL

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at heater tube assembly.
  • Remove hose from heater tube assembly.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL

  • Remove cooling fan, blade, clutch and shroud.
  • Rotate drive ...

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COMPONENT LOCATION DIAGRAMS FOR 2008 Ford E-350 Super Duty AUTOMOBILES

Component location diagrams for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Diagram for 2008 Ford E-350 Super Duty  5.4 V8 GASInstrument Panel Diagram for 2008 Ford E-350 Super Duty 5.4 V8 GAS

Components on diagram:
  • Accelerator Pedal Position Sensor
  • Inertia Fuel Shutoff Switch
  • Brake Pedal Position Switch
  • Electronic Flasher Module
  • Splice S219
  • Engine Compartment Diagram for 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESELEngine Compartment Diagram for 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL

    Components on diagram:
  • Battery
  • Brake Fluid Level Switch
  • Starter Motor
  • Horn
  • Mass Air Flow Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford E-350 Super Duty PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2008 Ford E-350 Super Duty AUTOMOBILES

    OEM drawn wiring diagrams for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S.

    2008 Ford E-350 Super Duty  6.8 V10 GAS Wiring Diagram2008 Ford E-350 Super Duty 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • PCM Power Relay
  • Powertrain Control Module
  • Central Junction Box
  • Auxiliary Relay Box
  • Battery Junction Box
  • 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL Wiring Diagram2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Left Front Park Lamp
  • Instrument Cluster
  • Right Front Park Lamp
  • Right Front Turn Lamp
  • Left Front Turn Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford E-350 Super Duty WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2008 Ford E-350 Super Duty AUTOMOBILES

    OEM TSB listings for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. from 1985+.

    Document: COOLANT LOSS - 6.0L
    Vehicle: 2008 Ford E-350 Super Duty XLT 6.0 V8 DIESEL

    Symptoms:
  • Leaks
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Document: IDLE SPEED DROPS BELOW SPECIFICATION - DTC P0054 - 5-6 / 6-5 SHIFT SCHEDULING
    Vehicle: 2008 Ford E-350 Super Duty XLT 5.4 V8 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford E-350 Super Duty TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford E-350 Super Duty AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford E-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford E-350 Super Duty SPECIFICATIONS DATA!

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