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2009 Dodge Sprinter 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
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- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Dodge Sprinter 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Sprinter 2500 automobile. Try the Automotix DIY solution today!
FUEL FILTER REPLACEMENT PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Sprinter
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its ada...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Component Locations
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Starter, Replace
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove belly pan.
- Remove bolt securing starter wiring harness retainer bracket to transmission bellhousing.
- Disconnect battery positive cables and starter solenoid wire from starte...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Sprinter -> Front Cabin Air Filter -> Rear Cabin Air Filter
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
On models less Assyst Maintenance Computer, cabin air filter element should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
On models with Assyst Maintenance Computer, cabin air filter element should be replaced when two wrench symbols are indicated on the instrument panel maintenance display panel. The filter should be replaced more often if air flow is less than normal.
Front Cabin Air Filter
- Open the hood.
- Detach the retaining tabs securing the cabin air filter to the fresh air inlet housing located in the engine compartm...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Remove front grille.
- Detach radiator hose at bottom right of radiator and position aside.
- Disconnect transmission cooler lines at radiator and position aside. DO NOT crimp or bend lines.
- Remove front bumper.
- Remove intake air housing.
- Remove condensor fan.
- Detach both coolant recovery hoses at radiator and position aside.
- Disconnect wiring connector at coolant level sensor.
- Remove upper radiator hose and position aside.
- Remove radiator fan.
- Remove radiator fan shroud.
- Separate A/C condensor from r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL
- Remove radiator fan and shroud. Radiator fan assembly is attached (threaded) to the water pump hub shaft. Remove the fan blade/viscous fan drive assembly from the water pump by turning the mounting nut countercl...
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TECHNICAL SERVICE BULLETINS FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
OEM TSB listings for most 2009 Dodge Sprinter 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: EMISSIONS RECALL H44 - REPROGRAM ECM - EGR SYSTEM Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2009 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Dodge Sprinter 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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