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2009 MERCEDES-BENZ E63 AMG CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
- Deactivate SBC brake system using STAR DIAGNOSIS.
- Empty rear air springs using STAR DIAGNOSIS.
- Remove twelve-point nut from rear axle shaft.
- Remove rear wheel.
- Remove brake pads on rear axle. Hang the floating caliper up with a hook to relieve the strain on the brake hose.
- Detach rear brake cable. Only detach in the case of an automatic cable slack adjuster.
- Detach link rod of torsion bar from wheel carrier.
- Raise wheel carrier using transmission jack and transmission platform until axle shaft is roughly horizontal.
- Detach torque strut from wheel carrier.
- Detach camber strut from ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Starter, Replace
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
- Remove battery ground cable from battery.
- Remove both intake air ducts.
- Remove front engine cover.
- Install suitable engine lifting equipment.
- Raise and support vehicle.
- Remove lower engine compartment paneling.
- Remove right catalytic converter and mounting bracket.
- Remove right exhaust manifold.
- Remove right engine mount.
- Remove engine support on righ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 E & 2006-09 CLS Class
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more of...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Mercedes-Benz -> Air Bag Off Lamp ->
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
The Air Bag Off should illuminate for 6 seconds when the ignition switch is placed in the On position. The lamp will illuminate when the specified child safety seat has been properly installed on the passenger front seat, indicating that the front passenger ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relie...
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TECHNICAL SERVICE BULLETINS FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
OEM TSB listings for most 2009 MERCEDES-BENZ E63 AMG cars and light trucks sold in the U.S. from 1985+.
Document: Re-code the Software Calibration Number (SCN) Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS Auto Systems: |
Document: Maintenance Systems Overview Vehicle: 2009 MERCEDES-BENZ E63 AMG 6.3 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 MERCEDES-BENZ E63 AMG AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 MERCEDES-BENZ E63 AMG cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 MERCEDES-BENZ E63 AMG cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 MERCEDES-BENZ E63 AMG cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 MERCEDES-BENZ E63 AMG cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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