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2009 Mini Cooper CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mini REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Mini Cooper car and truck
repair procedures including Mini engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mini Cooper automobile. Try the Automotix DIY solution today!
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2009 Mini Cooper 1.6 L4 GAS
Left
- Raise and support vehicle.
- Remove wheel and tire assembly.
- With an assistant applying brakes, remove and discard axle shaft collar nut.
- Drain oil from transaxle.
- Remove caliper bolts.
- Remove caliper and hang aside, ensuring that brake hose is not under tension.
- Remove steering tie rod end from knuckle using separator tool No. 323090 or equivalent. Discard locknut.
- Remove ABS sensor from knuckle.
- Remove outer lower control arm nut.
- Remove lower control arm from knuckle using separator tool No. 321190 or equivalent. Discard nut.
- Release inner axle shaft from gearbox.
- Remove and di...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Mini Cooper John Cooper Works Clubman 1.6 L4 GAS
Refer to Figs. and for wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Mini Cooper S Clubman 1.6 L4 GAS
- Disconnect battery ground cable.
- Move front panel into assembly position.
- Remove bracket mounting bolt. Remove bracket and place to one side.
- Bring belt tensioner with wrench into assembly position and hold. Secure assembly position of belt tensioner by sliding locating pin into opening.
- Remove drive belt from altern...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Cabin Air Filter Service -> Mini -> Cooper -> 2002-06 Coupe & 2005-08 Convertible -> 2007-09 Coupe & 2009 Convertible
Vehicle: 2009 Mini Cooper 1.6 L4 GAS
2002-06 Coupe & 2005-08 Convertible
The Mini is equipped with a service interval indicator.
- Remove the four cabin air filter cover retaining screws. The cabin air filter cover is located at the lower righthand side of the instrument panel below the storage bin, Fig. .
- Disengage the cabin air filter cover retainers, then remove the cover, Fig. .
- Pull the cabin air filter downward to remove.
- Install the new cabin air filter element into the filter housing, Fig. . Ensure the filter element is properly located in the guides.
- Install the cabin air filter cover. Ensure the retainers are engaged, the...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Mini -> Electronic Power Steering (EPS) Warning Lamp ->
Vehicle: 2009 Mini Cooper John Cooper Works Clubman 1.6 L4 GAS
The EPS warning lamp will illuminate for a few seconds after the ignition switch is placed in the on position or until the engine is started as a bulb check. If the lamp remains lit after the engine has started or comes on while driving the vehicle, ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Mini Cooper John Cooper Works Clubman 1.6 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp on radiator outlet and remove hose.
- Reposition clamp on coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Mini Cooper S Clubman 1.6 L4 GAS
If drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.
- Remove tank venting valve.
- Remove underpan.
- Relie...
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TECHNICAL SERVICE BULLETINS FOR 2009 Mini Cooper AUTOMOBILES
OEM TSB listings for most 2009 Mini Cooper cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL- TIRES Vehicle: 2009 Mini Cooper 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Mini Cooper AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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