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2009 Mini Cooper CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mini REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2009 Mini Cooper 1.6 L4 GAS
Left
- Raise and support vehicle.
- Remove wheel and tire assembly.
- With an assistant applying brakes, remove and discard axle shaft collar nut.
- Drain oil from transaxle.
- Remove caliper bolts.
- Remove caliper and hang aside, ensuring that brake hose is not under tension.
- Remove steering tie rod end from knuckle using separator tool No. 323090 or equivalent. Discard locknut.
- Remove ABS sensor from knuckle.
- Remove outer lower control arm nut.
- Remove lower control arm from knuckle using separator tool No. 321190 or equivalent. Discard nut.
- Release inner axle shaft from gearbox.
- Remove and di...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Reset Procedures -> Models Less iDrive -> Models w/iDrive
Vehicle: 2009 Mini Cooper S Clubman 1.6 L4 GAS
Models Less iDrive
After inflating tire to the recommended pressure, with the vehicle stationary, place the ignition switch in the On position and depress the TPMS reset button on the center console for...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Starter, Replace
Vehicle: 2009 Mini Cooper John Cooper Works Clubman 1.6 L4 GAS
- Disconnect battery ground cable.
- Loosen clamp and detach air intake hose.
- Unlock intake duct and detach from intake filter housing.
- Remove intake filter housing.
- Remove fuel tank vent valve, if equipped.
- Raise and support vehicle.
- Remove righthand wheel.
- Remove bolts from vacuum tank and set to one side, if equipped.
- Disc...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Cabin Air Filter Service -> Mini -> Cooper -> 2002-06 Coupe & 2005-08 Convertible -> 2007-09 Coupe & 2009 Convertible
Vehicle: 2009 Mini Cooper S 1.6 L4 GAS
2002-06 Coupe & 2005-08 Convertible
The Mini is equipped with a service interval indicator.
- Remove the four cabin air filter cover retaining screws. The cabin air filter cover is located at the lower righthand side of the instrument panel below the storage bin, Fig. .
- Disengage the cabin air filter cover retainers, then remove the cover, Fig. .
- Pull the cabin air filter downward to remove.
- Install the new cabin air filter element into the filter housing, Fig. . Ensure the filter element is properly located in the guides.
- Install the cabin air filter cover. Ensure the retainers are engaged, the...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Mini -> Tire Pressure Monitoring System (TPMS) Warning Indicator ->
Vehicle: 2009 Mini Cooper S Clubman 1.6 L4 GAS
- On models less iDrive, proceed as follows:
- The Tire Pressure Warning Lamp will illuminate when low tire pressure has been detected.
- After all tires have been inflated to the proper pressure, place the ignition switch in the on position, then press button with flat tire logo on center console to reset lamp for at least 4 seconds. The system will th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Mini Cooper Clubman 1.6 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Release screw on coolant line at heater core and remove hose.
- Release screw on coolant line at engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Mini Cooper AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Mini Cooper 1.6 L4 GAS
If drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.
- Remove tank venting valve.
- Remove underpan.
- Relie...
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TECHNICAL SERVICE BULLETINS FOR 2009 Mini Cooper AUTOMOBILES
OEM TSB listings for most 2009 Mini Cooper cars and light trucks sold in the U.S. from 1985+.
Document: RECALL- TIRES Vehicle: 2009 Mini Cooper 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Mini Cooper AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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