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Mini Cooper CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mini REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mini Cooper car and truck
repair procedures including Mini engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mini Cooper automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Mini Cooper AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mini Cooper cars and light trucks from 1990+.
Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2003 Mini Cooper S 1.6 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mini Cooper AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mini Cooper cars and light trucks sold in the U.S. for 1980+.
Mini -> Fuel Filter Replacement -> -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2006 Mini Cooper 1.6 L4 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove engine cover, then the pressure test fitting cap.
- Connect a suitable pressure gauge to pressure test fitting on fuel rail.
- Place fuel pressure gauge hose into suitable container.
- Relie...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mini Cooper AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mini Cooper cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2006 Mini Cooper 1.6 L4 GAS
Left
- Raise and support vehicle.
- Remove wheel and tire assembly.
- With an assistant applying brakes, remove and discard axle shaft collar nut.
- Drain oil from transaxle.
- Remove caliper bolts.
- Remove caliper and hang aside, ensuring that brake hose is not under tension.
- Remove steering tie rod end from knuckle using separator tool No. 323090 or equivalent. Discard locknut.
- Remove ABS sensor from knuckle.
- Remove outer lower control arm nut.
- Remove lower control arm from knuckle using separator tool No. 321190 or equivalent. Discard nut.
- Release inner axle shaft from gearbox.
- Remove and di...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mini Cooper AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mini Cooper cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2006 Mini Cooper 1.6 L4 GAS
Refer to Figs. and for wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mini Cooper AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mini Cooper cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Mini Cooper Clubman 1.6 L4 GAS
- Disconnect battery ground cable.
- Loosen clamp and detach air intake hose.
- Unlock intake duct and detach from intake filter housing.
- Remove intake filter housing.
- Remove fuel tank vent valve, if equipped.
- Raise vehicle on suitable lift.
- Remove righthand wheel nuts.
- Remove bolts from vacuum tank and set to one side, if equipped.
- Discon...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mini Cooper AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mini Cooper cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mini -> Cooper -> 2002-06 Coupe & 2005-08 Convertible -> 2007-09 Coupe & 2009 Convertible
Vehicle: 2009 Mini Cooper Clubman 1.6 L4 GAS
2002-06 Coupe & 2005-08 Convertible
The Mini is equipped with a service interval indicator.
- Remove the four cabin air filter cover retaining screws. The cabin air filter cover is located at the lower righthand side of the instrument panel below the storage bin, Fig. .
- Disengage the cabin air filter cover retainers, then remove the cover, Fig. .
- Pull the cabin air filter downward to remove.
- Install the new cabin air filter element into the filter housing, Fig. . Ensure the filter element is properly located in the guides.
- Install the cabin air filter cover. Ensure the retainers are engaged, the...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mini Cooper AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mini Cooper cars and light trucks sold in the U.S. from 1990+.
Mini -> Dynamic Stability Control (DSC) Warning Lamp ->
Vehicle: 2009 Mini Cooper S 1.6 L4 GAS
The DSC warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mini Cooper AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mini Cooper cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Mini Cooper 1.6 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mini Cooper AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mini Cooper cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Mini Cooper 1.6 L4 GAS
If drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.
- Remove tank venting valve.
- Remove underpan.
- Relie...
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COMPONENT LOCATION DIAGRAMS FOR Mini Cooper AUTOMOBILES
Component location diagrams for most Mini Cooper cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 2002 Mini Cooper S 1.6 L4 GASComponents on diagram: |
 Body Components Diagram for 2004 Mini Cooper 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mini Cooper AUTOMOBILES
OEM drawn wiring diagrams for most Mini Cooper cars and light trucks sold in the U.S.
 2008 Mini Cooper 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 2008 Mini Cooper 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mini Cooper AUTOMOBILES
OEM TSB listings for most Mini Cooper cars and light trucks sold in the U.S. from 1985+.
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Document: MINI OPERATING FLUIDS - REVISED Vehicle: 2004 Mini Cooper S 1.6 L4 GAS Auto Systems: |
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Document: PASSENGER AIRBAG STATUS LAMP Vehicle: 2002 Mini Cooper 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mini Cooper AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mini Cooper cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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