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Hyundai XG300 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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2001 |

A/C & HEATER SERVICE PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai XG300 cars and light trucks from 1990+
Hyundai -> Manual A/C & Heater Diagnosis & Testing -> Component Diagnosis & Testing -> A/C & Condenser Fan Relay -> A/C Relay -> A/C Switch -> Accent -> Ambient Temperature Sensor -> Automatic -> Blower Motor -> Blower Motor Fan Relay -> Blower Motor Relay -> Blower Motor Resistor -> Blower Motor Switch -> Blower Relay -> Blower Switch -> Cold Engine Lock Out (CELO) Sensor -> Compressor Clutch Coil -> Compressor Stator Coil -> Dual Pressure Switch -> Dual/Triple Pressure Switch -> Elantra -> Evaporator Temperature Sensor -> High Blower Relay -> In-Vehicle Sensor -> Manual -> Mode Control Switch -> Photo Sensor -> Pin Sensor -> Santa Fe -> Sonata, XG300 & XG350 -> Temperature Actuator Potentiometer -> Thermistor -> Thermostatic Switch (Thermistor) -> Tiburon -> Triple Pressure Switch -> Vacuum Motor -> Water Temperature Sensor
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Accent
A/C Relay
- Remove relay box cover located in engine compartment.
- Remove relay from relay box.
- Apply battery voltage as illustrated, Fig. .
- Inspect for continuity between terminals.
- Replace relay if continuity does not meet specifications.
Blower Motor Fan Relay
- Remove rheostat switch with coin box from crash pad.
- Remove blower fan relay and inspect for continuity as illustrated, Fig. .
- Replace relay if continuity does not meet specifications.
Compressor Clutch Coil
- ...
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BRAKE SERVICE PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai XG300 cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> ACCENT -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> ELANTRA, SONATA & TIBURON -> SANTA FE, XG 300 & XG 350 -> System Testing -> Testing Using Self-Test Mode -> Wiring Diagrams
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Accessing Diagnostic Trouble Codes
- Ensure battery voltage is between 9 and 16 volts.
- Check warning light by turning ignition switch On and verifying that ABS warning light illuminates for one second.
- Use Hyundai Multi-Use Tester (MUT), or equivalent, scan tool, to inspect system as follows:
- Turn ignition switch to Off position, then connect multi-use tester to diagnostic connector.
- Turn ignition switch to On position, then use multi-use tester to check self-diagnosis trouble codes.
Diagnostic Trouble Code Interpretation
For a description of trouble codes which can be read using the...
[[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO Hyundai XG300 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai XG300 cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Scheduled Maintenance -> 1991-06 Accent, Elantra, Scoupe, Tiburon, XG300 & XG350 -> Normal Service -> Severe Service
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai XG300 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid into suitable container.
- Remove split pin and driveshaft castle nut and washer from front hub.
- Remove two bolts and disconnect ball joint from knuckle.
- Disconnect driveshaft from axle hub using plastic hammer.
- Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always use care not to damage transaxle and joint asse...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai XG300 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect speedometer and shift cables.
- Disconnect starter motor electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai XG300 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2001 XG300 & 2002-05 XG350
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stop, then lower the glove compartment.
- Remove the two glove compartment attaching bolts and two attaching screws, then the glove compartment, Fig. .
- Remove the righthand lower side instrument panel crash trim pad, Fig. .
- Disconnect the luggage compartment lamp electrical connector.
- Push downward on the blower unit under cover, then remove the cover, Fig. .
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai XG300 cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Air Bag (SRS) Service Reminder Lamp ->
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
The Supplemental Restraint System (SRS) or air bag warning lamp should light for approximately 6 seconds wh...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai XG300 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai XG300 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai XG300 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Hyundai XG300 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai XG300 AUTOMOBILES
Component location diagrams for most Hyundai XG300 cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai XG300 AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai XG300 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai XG300 AUTOMOBILES
OEM TSB listings for most Hyundai XG300 cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSAXLE OIL DRAIN PLUG Vehicle: 2001 Hyundai XG300 3.0 V6 GAS Auto Systems: |
Document: UNNECESSARY ENGINE FLUSH SERVICES Vehicle: 2001 Hyundai XG300 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai XG300 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai XG300 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai XG300 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai XG300 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai XG300 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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