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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Accent | Azera | Elantra | Entourage |
| Excel | Genesis | Genesis Coupe | Pony |
| Santa FE | Scoupe | Sonata | Stellar |
| Tiburon | Tucson | Veracruz | XG300 |
| XG350 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1992 Hyundai Excel GS 1.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Hyundai -> Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2005 Hyundai Sonata LX 2.7 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2003 Hyundai XG350 L 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Hyundai Sonata GLS 3.0 V6 GAS
- Raise and support vehicle, then remove front wheel.
- Remove nut from tie rod end.
- Using tie rod end puller tool No. 09568-31000, or equivalent, disconnect tie rod end from knuckle.
- Remove nut from lower control arm ball joint stud.
- Disconnect lower control arm ball joint from knuckle using tie rod end puller tool No. 09568-31000, or equivalent.
- Remove driveshaft nut from hub.
- Using axle shaft puller tool No. 09526-11001, or equivalent, remove driveshaft from hub.
- Insert suitable pry bar...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2007 Hyundai Santa FE GLS 2.7 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Ref...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Hyundai Sonata GL 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Remove radiator mounting bolt.
- Disconnect reservoir hose and fan motor connectors.
- Raise and support vehicle.
- Remove lefthand mud guard.
- Disconnect connector pin of oil pressure switch.
- Loosen belt tension and remove belt.
- Remove terminal nut ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2006-09 Sonata
Vehicle: 2007 Hyundai Sonata Limited 3.3 V6 GAS
On 2006-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
- Remove the passenger side instrument panel end cap.
- Disconnect the glove compartment damper rod, Fig. .
- Open the glove compartment door.
- Remove the two glove compartment stop...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Check Engine/Malfunction Indicator Lamp (MIL) Lamp ->
Vehicle: 2006 Hyundai Tiburon GS 2.0 L4 GAS
The Check Engine/MIL lamp will be illuminated for approximately 5 seconds when the ignition switch is placed in the On position without starting the engine. When the engine is started, the lamp should go out. If it remains lit, a diagnostic trouble code has been stored by the electronic control system. On models less OBD II, after diagnosis and repair are complete, place ignition switch in Off position, then clear diagnostic trouble codes by disconnecting the battery ground cable or the ECM connector for at least 15 seconds. On models equipped with OBD II, following diagnosis ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Hyundai Sonata GL 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at coolant inlet fitting.
- Remove hose from coolant inlet fitting.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioner Compressor Drive Belt -> Alternator Drive Belt
Vehicle: 2002 Hyundai Elantra GT 2.0 L4 GAS
Alternator Drive Belt
- Loosen alternator adjusting bolt and mount bolt.
- Remove alternator drive belt.
- Reverse procedure to install noting the following: Belt deflection should be 1/4 inch to 1/2 inch with 22 lbs. of pressure applied midway between pulleys on longest belt segment.
Air Conditioner Compres...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES
Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2001 Hyundai Accent 1.5 L4 GASComponents on diagram: |
 Underbody Components Diagram for 2001 Hyundai XG300 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.
 1991 Hyundai Excel GL 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 2008 Hyundai Tiburon GT Limited 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES
OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.
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Document: BODY DIMENSION INFORMATION Vehicle: 2008 Hyundai Tucson Limited 2.0 L4 GAS Auto Systems: |
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Document: TIRE AND WHEEL VIBRATION AND RADIAL FORCE VARIATION - REVISED Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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