Hyundai REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Hyundai vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Imported Cars & Light Trucks & Vans -> 2003-04 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS

Using Vacuum Pump

Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...

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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.

Hyundai -> Hydraulic Brake Systems -> Hydraulic Brake Specifications
Vehicle: 2005 Hyundai Sonata GL 2.7 V6 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.

Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2004 Hyundai Sonata GLS 2.7 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.

Fuel System Relief

  • Disc...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 2002 Hyundai Accent 1.6 L4 GAS

Front

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Remove drain plug and drain transaxle fluid in suitable container.
  • Disconnect driveshaft from axle hub using a plastic hammer.
  • Push axle hub toward outside of vehicle and separate driveshaft from axle hub.
  • Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always use care not to damage transaxle and joint asse...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures -> Tire Pressure Sensor Initiation -> TPMS Receiver
Vehicle: 2009 Hyundai Elantra SE 2.0 L4 GAS

Tire Pressure Sensor Initiation

  • Using Hyundai TPMS exciter tool, or equivalent, read the four tire pressure sensor IDs starting with sensor 1 the LH front wheel.
  • Read the remaining sensors in the following order:
    • Sensor 2, RH front wheel.
    • Sensor 3, LH rear wheel.
    • Sensor 4, RH rear wheel.
  • Connect the Hyundai exciter tool, or equivalent, to the DLC (Data Link Connector) located under the LH side of the instrument panel.
  • Using the tool, register the four sensor IDs to the TPMS receiver.
  • Disconnect the tool from the DLC.
  • Place the ignition switch in the Off position for 4 minutes, then tu...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1997 Hyundai Tiburon FX 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Loosen alternator tensioning and mounting bolts, then remove drive belt.
  • Raise and support vehicle.
  • Remove right side splash shield.
  • Disconnect electri...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Hyundai -> 2009 Genesis
Vehicle: 2009 Hyundai Genesis 4.6 4.6 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment door.
  • Disconnect the glove compartment damper.
  • Remove the two glove compartment stoppers, then lower the glove compartment, Fig. .
  • Remove the filter cover by pushing the cover knob, Fig. .
  • Remove the cabin air filter e...

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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Hyundai -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2005 Hyundai Sonata GL 2.7 V6 GAS

The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the TCS switch...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Hyundai Excel GL 1.5 L4 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet.
  • Remove hose from water inlet.
  • Remove hose from vehicle.
  • Reverse procedure to inst...

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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Hyundai Excel GL 1.5 L4 GAS

  • Disconnect battery ground cable.
  • Loosen coolant pump pulley bolts.
  • Loosen alternator support nut.
  • Loosen alternator lockbolt and remove belt.
  • Clean and inspect belt surfaces of...

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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES

Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2003 Hyundai XG350  3.5 V6 GASEngine Compartment Diagram for 2003 Hyundai XG350 3.5 V6 GAS

Components on diagram:
  • Vehicle Speed Sensor
  • Body Components Diagram for 2003 Hyundai Santa FE  3.5 V6 GASBody Components Diagram for 2003 Hyundai Santa FE 3.5 V6 GAS

    Components on diagram:
  • Wheel Sensor
  • Door Switch
  • M65
  • M67
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    WIRING DIAGRAMS FOR Hyundai AUTOMOBILES

    OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.

    1991 Hyundai Excel GL 1.5 L4 GAS Wiring Diagram1991 Hyundai Excel GL 1.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Tail Lamp Relay
  • License Lamp
  • Alternator
  • Cluster Illumination
  • 2005 Hyundai Tiburon SE 2.7 V6 GAS Wiring Diagram2005 Hyundai Tiburon SE 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Stop Lamp Switch
  • High Mounted Stop Lamp
  • Powertrain Control Module
  • Left Stop Lamp
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    TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES

    OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.

    Document: INCREASE CURRENT DRAW WITH HOOD OPEN
    Vehicle: 2007 Hyundai Veracruz SE 3.8 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: AUDIO & BLUETOOTH SYSTEM UPDATE
    Vehicle: 2010 Hyundai Genesis Coupe 2.0T Track 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Hyundai TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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