Hyundai REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Hyundai vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Hyundai -> Component Replacement & Adjustment -> ADJUSTMENTS -> AIR MIX CABLE -> Scoupe
Vehicle: 1993 Hyundai Sonata GLS 2.0 L4 GAS

AIR MIX CABLE

Scoupe
  • Slide temperature control lever to Hot position, then turn air mix door shaft arm to left and connect end of cable to arm.
  • ...

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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Replacement
Vehicle: 1993 Hyundai Excel 1.5 L4 GAS

  • Remove master cylinder as outlined under "Component Replacement" in "Hydraulic Brake System."
  • Disconnect vacuum hose.
  • From inside vehicle, separat...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.

Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 1990 Hyundai Sonata GL 2.4 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.

Fuel System Relief

  • Disc...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1995 Hyundai Elantra GL 1.6 L4 GAS

  • Raise and support vehicle, then remove front wheel.
  • Remove dust cover, cotter pin and driveshaft nut.
  • Drain transmission oil.
  • Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
  • On models with driveshaft center bearing, remove bearing bracket attaching bolts.
  • On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
  • Using tool No. MB990767, or...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Receiver
Vehicle: 2009 Hyundai Elantra GLS 2.0 L4 GAS

Tire Pressure Sensor

Removal
  • Loosen the wheel lug nuts.
  • Raise and support the vehicle with jack stands.
  • Remove tire and wheel assembly from vehicle.
  • Deflate air from tire assembly, then remove wheel weights.
  • Break tire bead 180° from valve stem. When removing tire from rim caution should be taken not to hit valve stem with tire tools.
  • Remove the valve nut, Fig. . Use caution when handling sensor.
  • Discard valve nut.
Installation
  • Use caution when handling sensor. Avoid getting any lubricant on sensor.
  • Place valve in sensor and turn valve three times with square part of screw in slot. T...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1995 Hyundai Sonata 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect speedometer cable, shift cable and EGR valve, if require...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Hyundai -> 2001-09 Elantra & 2003-08 Tiburon
Vehicle: 2005 Hyundai Tiburon GT 2.7 V6 GAS

On 2001-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Remove the glove compartment stop, then lower the glove compartment.
  • Remove the cover mounting bracket in the glove compartment.
  • Remove the cab...

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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Hyundai -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1997 Hyundai Sonata GLS 3.0 V6 GAS

The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the TCS switch...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2002 Hyundai Accent 1.5 L4 GAS

  • Disconnect the radiator fan motor connector.
  • Set the temperature of the heater control to the hot position.
  • Loosen the radiator drain plug to drain coolant.
  • Disconnect the upper and lower hose and overflow tube.
  • For vehicles with automatic transaxles, disconnect the oil cooler hoses from the automatic ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1993 Hyundai Elantra GLS 1.8 L4 GAS

Alternator

  • Disconnect battery ground cable from battery.
  • Loosen alternator upper locknut.
  • Loosen lower mounting nut.
  • Push alternator inward toward engine.
  • Remove alternator drive belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Torque alternator mounting nut and bolt to 18 ft. lbs.
    • Torque alternator adjustment lockbolt to 11 ft. lbs.
    • Torque alternator brace mounting bolt to 17 ft. lbs.

Air Conditioning

  • D...

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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES

Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2001 Hyundai Accent  1.5 L4 GASEngine Compartment Diagram for 2001 Hyundai Accent 1.5 L4 GAS

Components on diagram:
  • Engine Coolant Temperature Sender
  • Engine Compartment Diagram for 2007 Hyundai Veracruz Limited 3.8 V6 GASEngine Compartment Diagram for 2007 Hyundai Veracruz Limited 3.8 V6 GAS

    Components on diagram:
  • Start Solenoid
  • Start Motor
  • Connector E48
  • Connector E49
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    WIRING DIAGRAMS FOR Hyundai AUTOMOBILES

    OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.

    1994 Hyundai Sonata GLS 2.0 L4 GAS Wiring Diagram1994 Hyundai Sonata GLS 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Door Warning Switch
  • Lap Belt Switch
  • Chime Bell
  • Reed Switch
  • 1996 Hyundai Accent L 1.5 L4 GAS Wiring Diagram1996 Hyundai Accent L 1.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Tail Lamp Relay
  • Light Switch
  • Multi Switch
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    TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES

    OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.

    Document: CLICKING NOISE FROM RADIO SPEAKERS CAUSED BY WIRELESS TELEPHONE RADIO FREQUENCY INTERFERENCE
    Vehicle: 2001 Hyundai XG300 3.0 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: ECM UPDATE - MIL ON WITH DTC P0110 OR P0300
    Vehicle: 2005 Hyundai Santa FE 2.7 V6 GAS

    Auto Systems:
  • Ignition, Electronic Ignition
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Electronic Devices, Computers, PROMS, Sensors
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    COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Hyundai SPECIFICATIONS DATA!

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