Hyundai REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Hyundai vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Hyundai -> Component Replacement & Adjustment -> CONDENSER, REPLACE -> ELANTRA -> EXCEL & SCOUPE -> SONATA
Vehicle: 1991 Hyundai Sonata GL 2.4 L4 GAS

EXCEL & SCOUPE

When a condenser is replaced, it will be necessary to replace the accumulator.

  • Disconnect battery ground cable.
  • Discharge refrigerant system.
  • Disconnect discharge hose from condenser inlet fitting.
  • Remove radiator grill.
  • Remove radiator assembly from vehicle.
  • Disconnect the liquid line from the condenser outlet line.
  • Reverse procedure to install. If condenser was replaced, add 1.8 oz. suitable oil to compressor.

ELANTRA

  • Discharge refrigerant and drain cooling system.
  • Remove radiator inlet...

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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.

HYUNDAI, POWER BRAKE UNITS -> TROUBLESHOOTING -> CHECK VALVE OPERATION
Vehicle: 1992 Hyundai Scoupe LS 1.5 L4 GAS

CHECK VALVE OPERATION

  • Remove booster hose from check valve.
  • Start engi...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.

Hyundai -> Fuel Filter Scheduled Maintenance -> 1991-06 Accent, Elantra, Scoupe, Tiburon, XG300 & XG350 -> Normal Service -> Severe Service
Vehicle: 1993 Hyundai Scoupe LS 1.5 L4 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2008 Hyundai Sonata GLS 2.4 L4 GAS

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Disconnect wheel speed sensor from knuckle.
  • Disconnect brake hose from knuckle.
  • Remove brake caliper assembly and suspend caliper with mechanics wire.
  • Disconnect tie rod end from knuckle.
  • Remove split pin and driveshaft castle nut and washer from front hub.
  • Remove two bolts and disconnect ball joint from knuckle.
  • Disconnect driveshaft from axle hub using plastic hammer.
  • Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft fro...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2007 Hyundai Santa FE GLS 2.7 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Identification

Ref...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2002 Hyundai Sonata 2.4 L4 GAS

Refer to Fi...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Hyundai -> 2005-09 Tucson & 2007-09 Santa Fe
Vehicle: 2009 Hyundai Tucson Limited 2.7 V6 GAS

On 2005-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment, then disengage the damper strap.
  • Remove the stoppers at bot...

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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Hyundai -> Check Engine/Malfunction Indicator Lamp (MIL) Lamp ->
Vehicle: 2002 Hyundai Elantra GLS 2.0 L4 GAS

The Check Engine/MIL lamp will be illuminated for approximately 5 seconds when the ignition switch is placed in the On position without starting the engine. When the engine is started, the lamp should go out. If it remains lit, a diagnostic trouble code has been stored by the electronic control system. On models less OBD II, after diagnosis and repair are complete, place ignition switch in Off position, then clear diagnostic trouble codes by disconnecting the battery ground cable or the ECM connector for at least 15 seconds. On models equipped with OBD II, following diagnosis ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Hyundai Excel GL 1.5 L4 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet.
  • Remove hose from water inlet.
  • Remove hose from vehicle.
  • Reverse procedure to inst...

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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 Hyundai Sonata GL 3.0 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES

Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.

Left Front Fender Components Diagram for 2006 Hyundai Tucson GLS 2.7 V6 GASLeft Front Fender Components Diagram for 2006 Hyundai Tucson GLS 2.7 V6 GAS

Components on diagram:
  • Horn
  • Fog Lamp
  • Connector E21
  • Connector E22
  • Connector EE05
  • Front Body Components Diagram for 2008 Hyundai Sonata GLS 3.3 V6 GASFront Body Components Diagram for 2008 Hyundai Sonata GLS 3.3 V6 GAS

    Components on diagram:
  • EE02
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    WIRING DIAGRAMS FOR Hyundai AUTOMOBILES

    OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.

    1997 Hyundai Sonata  2.0 L4 GAS Wiring Diagram1997 Hyundai Sonata 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Transaxle Range Switch
  • Rear Combination lamp
  • Back Up Switch
  • 2002 Hyundai XG350 L 3.5 V6 GAS Wiring Diagram2002 Hyundai XG350 L 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Flasher Unit
  • Hazard Relay
  • ETS Relay
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    TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES

    OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.

    Document: SERVICE PRECAUTIONS FOR SRS EQUIPPED VEHICLES
    Vehicle: 2000 Hyundai Sonata 2.5 V6 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: RECREATIONAL VEHICLE TOWING
    Vehicle: 2000 Hyundai Tiburon 2.0 L4 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
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    COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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