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Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai Santa FE car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+
Hyundai -> Component Replacement & Adjustment -> Evaporator Core, Replace -> Accent -> Elantra -> Santa Fe -> Sonata -> Tiburon
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Accent
- Recover refrigerant as outlined under
- Disconnect liquid tube "B" and suction hose from evaporator, Fig. . Cap open fittings immediately to keep moisture and dirt out of system.
- Remove water drain hose from evaporator.
- Remove two screws and grommet cover from dash panel.
- Remove three glove compartment assembly bolts.
- Disconnect thermostatic switch electrical connector.
- Remove evaporator assembly mounting bolts and nuts.
- Remove evaporator unit from vehicle.
- Remove upper to lower case clips, then the upper case. A...
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BRAKE SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
Hyundai -> Disc Brakes -> Caliper Service -> Accent -> Assemble -> Disassemble -> Elantra & Tiburon -> Elantra, Sonata & Tiburon -> Front -> Installation -> Rear -> Removal -> Santa Fe & Tucson -> Sonata -> XG 350
Vehicle: 2004 Hyundai Santa FE 2.7 V6 GAS
Front
Accent
Removal
- Remove wheel/tire assembly.
- Remove brake hose from caliper and cap brake line(s).
- Remove caliper assembly as outlined under .
Disassemble
- Remove sleeve, sleeve boot and pin boots, Fig. .
- Protect fingers with shop towel, then blow piston from caliper bore with compressed air.
- Remove piston boot, then pry piston seal from caliper bore using a suitable screwdriver.
Assemble
- Clean all components with suitable cleaner.
- Inspect caliper bore, piston and carrier for damage or excessive wear.
- Apply suitable rubber grease to new piston seal, then install piston seal in caliper bor...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2006 Hyundai Santa FE GLS 2.7 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2003 Hyundai Santa FE 2.4 L4 GAS
Front
- Remove aluminum wheel cover using suitable tool.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove split pin and castle nut.
- Drain transaxle oil.
- On models equipped with ABS, detach wheel speed sensor cable from bracket.
- Detach brake hose cable from bracket.
- Remove two flange bolts and detach knuckle from strut.
- Separate driveshaft from axle hub by tapping lightly with plastic hammer.
- Drive off driveshaft from transaxle or transfer inner shaft using a hammer and brass bar. Always use care not to damage...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Hyundai Santa FE GLS 2.7 V6 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Hyundai Santa FE GLS 3.5 V6 GAS
- Disconnect battery ground cable.
- Loosen adjuster bolt and upper alternator mounting bolt and slide alternator in toward engine.
- Remove drive belt.
- Remove alternator electrical connectors nuts from back of alte...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Press inward at both sides of the glove compartment, then lower the glove compartment.
- Remove the lower side instrument panel crash trim pad, Fig. .
- Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
- Remove the two glove compartment retaining bolts, then the glove compartment.
- Press on the cabin air filter cover tab, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Check Engine/Malfunction Indicator Lamp (MIL) Lamp ->
Vehicle: 2009 Hyundai Santa FE Limited 3.3 V6 GAS
The Check Engine/MIL lamp will be illuminated for approximately 5 seconds when the ignition switch is placed in the On position without starting the engine. When the engine is started, the lamp should go out. If it remains lit, a diagnostic trouble code has been stored by the electronic control system. On models less OBD II, after diagnosis and repair are complete, place ignition switch in Off position, then clear diagnostic trouble codes by disconnecting the battery ground cable or the ECM connector for at least 15 seconds. On models equipped with OBD II, following diagnosis ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 Hyundai Santa FE Limited 3.3 V6 GAS
- Drain engine coolant into a suitable container.
- Disconnect radiator upper and lower hoses.
- On models with automatic transaxles, disconnect ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning and Power Steering Belt -> Alternator
Vehicle: 2003 Hyundai Santa FE 2.4 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper lockbolt.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alterna...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Santa FE AUTOMOBILES
Component location diagrams for most Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2002 Hyundai Santa FE 2.4 L4 GASComponents on diagram: |
 Body Components Diagram for 2004 Hyundai Santa FE 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai Santa FE AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Santa FE cars and light trucks sold in the U.S.
 2007 Hyundai Santa FE SE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2008 Hyundai Santa FE Limited 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Santa FE AUTOMOBILES
OEM TSB listings for most Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSAXLE FLUID LEVEL Vehicle: 2004 Hyundai Santa FE 2.7 V6 GAS Auto Systems: |
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Document: DIAGNOSIS VOLTAGE DROP Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Santa FE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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