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Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai Santa FE car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2001-02 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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BRAKE SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
Hyundai -> Power Brake Units -> Power Brake Unit Service
Vehicle: 2005 Hyundai Santa FE 2.7 V6 GAS
The power brake unit is no...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2003 Hyundai Santa FE 2.7 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Rear
Vehicle: 2005 Hyundai Santa FE 3.5 V6 GAS
Rear
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
- Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
- Separate driveline from transfer assembly.
- Remove center support bearing mounting bolts...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Low Frequency Initiator (LFI) -> Removal -> Tire Pressure Sensor -> TPMS Receiver
Vehicle: 2007 Hyundai Santa FE GLS 2.7 V6 GAS
Tire Pressure Sensor
Removal
- Loosen the wheel lug nuts.
- Raise and support the vehicle with jack stands.
- Remove tire and wheel assembly from vehicle.
- Deflate air from tire assembly, then remove wheel weights.
- Break tire bead 180° from valve stem. When removing tire from rim caution should be taken not to hit valve stem with tire tools.
- Remove the valve nut, Fig. . Use caution when handling sensor.
- Discard valve nut.
Installation
- Use caution when handling sensor. Avoid getting any lubricant on sensor.
- Place valve in sensor and turn valve three times with square part of screw in slot. T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Hyundai Santa FE Limited 3.3 V6 GAS
- Disconnect battery ground cable.
- Remove alternator electrical connectors from back of alternator. One connector is secured using a terminal nut. Disconnect wiring connector.
- Rotat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Press inward at both sides of the glove compartment, then lower the glove compartment.
- Remove the lower side instrument panel crash trim pad, Fig. .
- Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
- Remove the two glove compartment retaining bolts, then the glove compartment.
- Press on the cabin air filter cover tab, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2005 Hyundai Santa FE 2.7 V6 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Santa FE cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Hyundai Santa FE SE 3.3 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water temperature control assembly.
- Remove hose from water temperature control assembly.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Santa FE AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
- Remove cover over tensioner.
- Rotate belt tensioner pulley bolt counterclockwis...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Santa FE AUTOMOBILES
Component location diagrams for most Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2003 Hyundai Santa FE 2.4 L4 GASComponents on diagram: |
 Steering Column Diagram for 2004 Hyundai Santa FE 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai Santa FE AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Santa FE cars and light trucks sold in the U.S.
 2001 Hyundai Santa FE 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2006 Hyundai Santa FE GLS 3.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Santa FE AUTOMOBILES
OEM TSB listings for most Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.
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Document: SEAT INSTALLATION PROCEDURES - MANUAL SEATS Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSAXLE CONTROL MODULE - RESET AND RELEARN ADAPTIVE VALUES - REVISED Vehicle: 2003 Hyundai Santa FE 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Santa FE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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