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2002 Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Hyundai Santa FE car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Anti-lock Brakes -> System Service -> 1997-98 -> 1999-2002 -> Accent -> Brake System Bleed -> Component Replacement -> Elantra, Sonata & Tiburon -> Electronic Control Unit (ECU) -> Front Wheel Sensors -> Hydraulic Control Unit (HCU) -> Modulator -> Rear Wheel Sensors
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Brake System Bleed
- Bleed normal brake circuit using standard procedure as outlined in "Hydraulic Brake Service."
- Turn ignition switch Off, then connect MUT to diagnosis connector.
- Turn ignition switch to On position, but do not start engine. Multi-use tester should now be On.
- Follow each of the steps listed in Fig. for each bleed screw in order shown:
- Place a clear plastic bleeder tube on screw to be bled.
- Apply light and constant pressure to brake pedal.
- Use multi-use tester to actuate appropriate valve. As valve cycles, fluid and/or air will emerge from bleed screw and brake pedal will...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
Front
- Remove aluminum wheel cover using suitable tool.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove split pin and castle nut.
- Remove spare tire and support hanger of main muffler to avoid interference with differential carrier in removing righthand driveshaft.
- Place match marks on propeller rubber coupling and differential flange and remove mounting bolts and nuts.
- Remove differential mounting bolts and nuts while differential carrier is supported.
- Separate driveshaft from axle hub by tapping lightly w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Starter, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect speedometer and shift cables.
- Disconnect starter motor electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Press inward at both sides of the glove compartment, then lower the glove compartment.
- Remove the lower side instrument panel crash trim pad, Fig. .
- Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
- Remove the two glove compartment retaining bolts, then the glove compartment.
- Press on the cabin air filter cover tab, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hyundai -> Electronic Brake Force Distribution (EBD)/Parking Brake Warning Lamp ->
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
The EBD/Parking Brake warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the parking brake is in the applied position. If the lamp EBD/Pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
- Disconnect the ground cable from the battery terminal.
- Disconnect the fan motor connector.
- Loosen the radiator drain plug to drain the coolant.
- Disconnect the upper and lower hoses and overflow tube after making marks on the radiator hose and the hose clamp to ease reassembly.
- For vehicles with automatic transaxles, disconnect the oil cooler hoses from ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning and Power Steering Belt -> Alternator
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper lockbolt.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alterna...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES
Component location diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2002 Hyundai Santa FE 2.7 V6 GASComponents on diagram: |
 Engine Compartment Diagram for 2002 Hyundai Santa FE 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S.
 2002 Hyundai Santa FE 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Hyundai Santa FE 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Hyundai Santa FE AUTOMOBILES
OEM TSB listings for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS Symptoms: |
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Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Hyundai Santa FE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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