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2002 Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Hyundai Santa FE car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hyundai -> Component Replacement & Adjustment -> Thermostat, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
- Drain coolant into a suitable container down to thermostat level or below, then remove thermostat outlet housing.
- Remove thermostat and gasket.
- Reverse procedure to install, noting the following:
- Clean all sealing surfaces.
- Ensure thermostat is properly seated in thermostat housing socket.
- On models equipped with 1....
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BRAKE SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
Master Cylinder Overhaul
- Remove reservoir cap, drain brake fluid into a suitable container, then remove reservoir from master cylinder, Figs. through .
- Remove snap ring while depressing piston with a blunt tool. If necessary, secure master cylinder in a suitable soft jawed vise.
- On all models except Santa Fe, Sonata, XG 300 & XG 350 models, remove primary and secondary pistons from master cylinder body. Do not disassemble primary and secondary pistons.
- On Santa Fe,...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
DRIVESHAFT, Replace -> Rear
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Rear
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
- Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
- Separate driveline from transfer assembly.
- Remove center support bearing mounting bolts...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Starter, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect speedometer and shift cables.
- Disconnect starter motor electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Press inward at both sides of the glove compartment, then lower the glove compartment.
- Remove the lower side instrument panel crash trim pad, Fig. .
- Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
- Remove the two glove compartment retaining bolts, then the glove compartment.
- Press on the cabin air filter cover tab, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Hyundai -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the TCS switch...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at coolant inlet fitting.
- Remove hose from coolant inlet fitting.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning and Power Steering Belt -> Alternator
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper lockbolt.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alterna...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES
Component location diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2002 Hyundai Santa FE 2.7 V6 GASComponents on diagram: |
 Instrument Panel Diagram for 2002 Hyundai Santa FE 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S.
 2002 Hyundai Santa FE 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Hyundai Santa FE 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Hyundai Santa FE AUTOMOBILES
OEM TSB listings for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS Symptoms: |
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Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Hyundai Santa FE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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