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2004 Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Air Bag System Precautions -> Hyundai -> Disarming
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
- Record preset radio stations. When battery ground cable is disconnected, memory system will be cancelled.
- Turn ignition to Lock position.
- Disconnect and isolate battery ground cable.
- Wait ...
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BRAKE SERVICE PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Hyundai -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
Master Cylinder Overhaul
- Remove reservoir cap, drain brake fluid into a suitable container, then remove reservoir from master cylinder, Figs. through .
- Remove snap ring while depressing piston with a blunt tool. If required, secure master cylinder in a suitable soft jawed vise.
- On all models except Santa Fe, Sonata, Tucson & XG 350 models, remove primary and secondary pistons from master cylinder body. Do not disassemble primary and secondary pistons.
- On Santa Fe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2004 Hyundai Santa FE 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
DRIVESHAFT, Replace -> Rear
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
Rear
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
- Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
- Separate driveline from transfer assembly.
- Remove center support bearing mounting bolts...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Starter, Replace
Vehicle: 2004 Hyundai Santa FE 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect speedometer and shift cables.
- Disconnect starter motor electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2004 Hyundai Santa FE 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Press inward at both sides of the glove compartment, then lower the glove compartment.
- Remove the lower side instrument panel crash trim pad, Fig. .
- Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
- Remove the two glove compartment retaining bolts, then the glove compartment.
- Press on the cabin air filter cover tab, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Hyundai -> 4WD System Warning Lamp -> Santa Fe & Tucson
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
This lamp should light for a few seconds when the ignition is turned On as a bulb check. If th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Hyundai Santa FE 2.7 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at coolant inlet fitting.
- Remove hose from coolant inlet fitting.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Hyundai Santa FE AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Hyundai Santa FE 3.5 V6 GAS
- Remove cover over tensioner.
- Rotate belt tensioner pulley bolt counterclockwis...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Hyundai Santa FE AUTOMOBILES
Component location diagrams for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.
Pedal Cluster Diagram for 2004 Hyundai Santa FE 2.7 V6 GAS Components on diagram: |
Body Components Diagram for 2004 Hyundai Santa FE 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Hyundai Santa FE AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S.
2004 Hyundai Santa FE 3.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Hyundai Santa FE 2.7 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Hyundai Santa FE AUTOMOBILES
OEM TSB listings for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST Vehicle: 2004 Hyundai Santa FE 2.4 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE Vehicle: 2004 Hyundai Santa FE 2.7 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Hyundai Santa FE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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