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Hyundai Sonata CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Sonata cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Imported Passenger Cars, Light Trucks & Vans -> Hyundai
Vehicle: 1992 Hyundai Sonata GLS 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Sonata cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Parking Brake
Vehicle: 1996 Hyundai Sonata GLS 3.0 V6 GAS
Parking Brake
Service brakes must be properly adjusted before attempting to adjust parking brake lever.
- Pull parking brake lever upward with a force of approximately 44 lbs., noting the following:
- On Accent, Excel & Scoupe models, a ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Sonata cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2003 Hyundai Sonata 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Sonata cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 1998 Hyundai Sonata 3.0 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove split pin and driveshaft castle nut and washer from front hub.
- Disconnect lower arm ball joint from steering knuckle using suitable tool.
- Disconnect driveshaft from axle hub using suitable tool.
- Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always use care not to damage transaxle and joint assem...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai Sonata cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2008 Hyundai Sonata SE 2.4 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Sonata cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 Hyundai Sonata 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove radiator mounting bolt.
- Disconnect reservoir hose and fan motor connectors.
- Raise vehicle.
- Remove splash shield.
- Disconnect oil pressure s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai Sonata cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2006-09 Sonata
Vehicle: 2007 Hyundai Sonata GLS 2.4 L4 GAS
On 2006-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
- Remove the passenger side instrument panel end cap.
- Disconnect the glove compartment damper rod, Fig. .
- Open the glove compartment door.
- Remove the two glove compartment stop...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Electronic Brake Force Distribution (EBD)/Parking Brake Warning Lamp ->
Vehicle: 2000 Hyundai Sonata 2.4 L4 GAS
The EBD/Parking Brake warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the parking brake is in the applied position. If the lamp EBD/Pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Sonata cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Hyundai Sonata GLS 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at connecting pipe.
- Remove hose from connecting pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Sonata AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Hyundai Sonata Limited 3.3 V6 GAS
- Remove cover over tensioner.
- Rotate belt tensioner pulley bolt counterclockwis...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Sonata AUTOMOBILES
Component location diagrams for most Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai Sonata AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Sonata cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Sonata AUTOMOBILES
OEM TSB listings for most Hyundai Sonata cars and light trucks sold in the U.S. from 1985+.
Document: TEMPERATURE CONTROL KNOB REINFORCED Vehicle: 1993 Hyundai Sonata 3.0 V6 GAS Auto Systems: |
Document: ENHANCED EVAPORATIVE EMISSION CONTROL DIAGNOSIS AND REPAIR FOR DTC P0446 - REVISED Vehicle: 1999 Hyundai Sonata 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Sonata AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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