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1996 Hyundai Sonata CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1996-97 -> Refrigerant Recovery
Vehicle: 1996 Hyundai Sonata GL 2.0 L4 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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BRAKE SERVICE PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Hydraulic Brake Systems -> Hydraulic Brake Specifications
Vehicle: 1996 Hyundai Sonata GL 2.0 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Hyundai -> Fuel Filter Scheduled Maintenance -> 1990-06 Excel & Sonata -> Normal Service -> Severe Service
Vehicle: 1996 Hyundai Sonata GL 3.0 V6 GAS
Normal Service
Replace every 5...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Hyundai Sonata 2.0 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove nut from tie rod end.
- Using tie rod end puller tool No. 09568-31000, or equivalent, disconnect tie rod end from knuckle.
- Remove nut from lower control arm ball joint stud.
- Disconnect lower control arm ball joint from knuckle using tie rod end puller tool No. 09568-31000, or equivalent.
- Remove driveshaft nut from hub.
- Using axle shaft puller tool No. 09526-11001, or equivalent, remove driveshaft from hub.
- Insert suitable pry bar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Hyundai Sonata 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove radiator mounting bolt.
- Disconnect reservoir hose and fan motor connectors.
- Raise vehicle.
- Remove splash shield.
- Disconnect oil pressure s...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Hyundai -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1996 Hyundai Sonata GL 3.0 V6 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Hyundai Sonata GL 2.0 L4 GAS
- Disconnect ground cable from battery terminal.
- Disconnect fan motor connector and thermo sensor connector.
- Loosen radiator drain plug to drain coolant.
- Disconnect upper and lower hoses and overflow tube after making marks on radiator hose and hose clamp.
- On models with automatic transaxle, disconnect ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Hyundai Sonata AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1996 Hyundai Sonata GL 2.0 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditioning
- D...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Hyundai Sonata AUTOMOBILES
Component location diagrams for most 1996 Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
Automatic Transaxle Component Locations Diagram for 1996 Hyundai Sonata 2.0 L4 GAS Components on diagram: |
Engine Main Wiring Harness Connector Locations Diagram for 1996 Hyundai Sonata GLS 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Hyundai Sonata AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Hyundai Sonata cars and light trucks sold in the U.S.
1996 Hyundai Sonata GL 2.0 L4 GAS Wiring Diagram Components on diagram: |
1996 Hyundai Sonata GL 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Hyundai Sonata AUTOMOBILES
OEM TSB listings for most 1996 Hyundai Sonata cars and light trucks sold in the U.S. from 1985+.
Document: ALARM SELF ACTIVATES - HOOD SWITCH PAD REPLACEMENT Vehicle: 1996 Hyundai Sonata 2.0 L4 GAS |
Document: CVVT OIL CONTROL VALVE INSPECTION Vehicle: 1996 Hyundai Sonata 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Hyundai Sonata AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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