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1991 Hyundai Sonata CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Hyundai -> Component Replacement & Adjustment -> HEATER CORE, REPLACE -> ELANTRA -> EXCEL & SCOUPE -> SONATA
Vehicle: 1991 Hyundai Sonata GLS 2.4 L4 GAS
EXCEL & SCOUPE
- Disconnect battery ground cable, then drain cooling system and discharge refrigerant.
- Disconnect heater hoses, then using tube remover 09977-33600 or equivalent. remove air conditioning lines from evaporator core, if equipped.
- Remove console assembly, glove compartment assembly, main lower crash pad and center fascia assembly.
- Remove heater control assembly, then lower crash pad center skin assembly and crash pad center support bracket assembly.
- Remove the evaporator unit assembly.
- Remove the rear heating joint duct ...
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BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
HYUNDAI, POWER BRAKE UNITS -> POWER BRAKE BOOSTER REPLACEMENT
Vehicle: 1991 Hyundai Sonata GLS 2.4 L4 GAS
- Remove master cylinder, refer to "Master Cylinder, Replace" in "Hydraulic Brake System".
- Disconnect vacuum hose.
- From inside vehicle, se...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Hyundai -> Fuel Filter Scheduled Maintenance -> 1990-06 Excel & Sonata -> Normal Service -> Severe Service
Vehicle: 1991 Hyundai Sonata GL 2.4 L4 GAS
Normal Service
Replace every 5...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Hyundai Sonata GL 3.0 V6 GAS
- Raise and support vehicle, then remove front wheel.
- Remove nut from tie rod end.
- Using tie rod end puller tool No. 09568-31000, or equivalent, disconnect tie rod end from knuckle.
- Remove nut from lower control arm ball joint stud.
- Disconnect lower control arm ball joint from knuckle using tie rod end puller tool No. 09568-31000, or equivalent.
- Remove driveshaft nut from hub.
- Using axle shaft puller tool No. 09526-11001, or equivalent, remove driveshaft from hub.
- Insert suitable pry bar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Starter, Replace
Vehicle: 1991 Hyundai Sonata GLS 2.4 L4 GAS
- Disconnect battery ground cable at battery.
- Remove terminal nut and wire from B terminal.
- Remove starter mounting bolts.
- Remove starter from vehi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Hyundai -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1991 Hyundai Sonata 3.0 V6 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the TCS switch...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1991 Hyundai Sonata 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at connecting pipe.
- Remove hose from connecting pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Hyundai Sonata GLS 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Hyundai Sonata AUTOMOBILES
Component location diagrams for most 1991 Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
Engine Harness No.1 Diagram for 1991 Hyundai Sonata 2.4 L4 GAS Components on diagram: |
Relay & Sensor Location Diagram for 1991 Hyundai Sonata GL 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Hyundai Sonata AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Hyundai Sonata cars and light trucks sold in the U.S.
1991 Hyundai Sonata 3.0 V6 GAS Wiring Diagram Components on diagram: |
1991 Hyundai Sonata 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Hyundai Sonata AUTOMOBILES
OEM TSB listings for most 1991 Hyundai Sonata cars and light trucks sold in the U.S. from 1985+.
Document: ALARM SELF ACTIVATES - HOOD SWITCH PAD REPLACEMENT Vehicle: 1991 Hyundai Sonata 2.4 L4 GAS |
Document: GUIDELINES AND TORQUE SPECIFICATIONS OF ENGINE FASTENERS USING THE TORQUE-ANGLE METHOD Vehicle: 1991 Hyundai Sonata 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Hyundai Sonata AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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