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Hyundai XG350 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+
Hyundai -> Component Replacement & Adjustment -> Condenser, Replace -> Accent -> Sonata, XG300 & XG350 -> Tiburon
Vehicle: 2002 Hyundai XG350 3.5 V6 GAS
Accent
- Recover refrigerant as outlined under .
- Drain coolant into a suitable container.
- Remove radiator upper mounting clamps.
- Remove air intake duct assembly.
- Disconnect radiator hoses.
- On models equipped with automatic transaxle, position a suitable drain pan under radiator, then disconnect ATF cooler lines at radiator.
- On all models, disconnect electrical connectors from cooling fan and condenser fan.
- Remove radiator and fan.
- Disconnect discharge pipe and liquid pipe from condenser. Discard O-rings.
- Remove condense...
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BRAKE SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
Hyundai -> Hydraulic Brake Systems -> Hydraulic Brake Specifications
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Component Locations -> 1994-06 Sonata, XG300 & XG350
Vehicle: 2005 Hyundai XG350 3.5 V6 GAS
Refer...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2002 Hyundai XG350 3.5 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid into suitable container.
- Remove split pin and driveshaft castle nut and washer from front hub.
- Remove two bolts and disconnect ball joint from knuckle.
- Disconnect driveshaft from axle hub using plastic hammer.
- Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always use care not to damage transaxle and joint asse...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Hyundai XG350 3.5 V6 GAS
- Disconnect battery ground cable.
- Loosen alternator tensioning and mounting bolts, then remove drive belt.
- Raise and support vehicle.
- Remove right side splash shield.
- Disconnect electrical connectors fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2001 XG300 & 2002-05 XG350
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stop, then lower the glove compartment.
- Remove the two glove compartment attaching bolts and two attaching screws, then the glove compartment, Fig. .
- Remove the righthand lower side instrument panel crash trim pad, Fig. .
- Disconnect the luggage compartment lamp electrical connector.
- Push downward on the blower unit under cover, then remove the cover, Fig. .
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Electronic Brake Force Distribution (EBD)/Parking Brake Warning Lamp ->
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
The EBD/Parking Brake warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the parking brake is in the applied position. If the lamp EBD/Pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2004 Hyundai XG350 L 3.5 V6 GAS
- Disconnect fan motor electrical connector.
- Drain coolant from radiator.
- Disconnect upper and lower radiator hoses, then the overflow tube from radiator.
- On models equipped with automatic transaxle,rem...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai XG350 AUTOMOBILES
Component location diagrams for most Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai XG350 AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai XG350 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai XG350 AUTOMOBILES
OEM TSB listings for most Hyundai XG350 cars and light trucks sold in the U.S. from 1985+.
Document: CHANGE TO DIFFERENTIAL OIL SEAL Vehicle: 2005 Hyundai XG350 3.5 V6 GAS Auto Systems: |
Document: DTC P1151 - ACCELERATOR POSITION SENSOR - PCM - REVISED Vehicle: 2004 Hyundai XG350 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai XG350 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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