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Hyundai XG350 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai XG350 car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai XG350 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+
Hyundai -> Component Replacement & Adjustment -> Dual/Triple Pressure Switch, Replace
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
- Recover refrigerant as outlined in "General Service."
- On Tiburon models, remove radiator upper grille.
- On all models, disconnect dual/triple pressure switch ele...
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BRAKE SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
Hyundai -> Disc Brakes -> Brake Pad Service -> Accent -> Elantra & Tiburon -> Elantra, Sonata & Tiburon -> Front -> Rear -> Santa Fe & Tucson -> Sonata -> XG 350
Vehicle: 2003 Hyundai XG350 L 3.5 V6 GAS
Front
Accent
- Raise and support vehicle, then remove wheel/tire assembly.
- Remove lower bolt and caliper assembly, Fig. . Position assembly aside using suitable wire.
- Remove brake pads and shim.
- Bottom piston in caliper using a suitable tool.
- Install new brake pads and attach shim to the outer pad. Tighten lower bolt to specifications.
Elantra, Sonata & Tiburon
- Raise and support vehicle, then remove wheel/tire assembly.
- Remove two mounting bolts attaching caliper to torque plate, Fig. .
- Remove brake caliper assembly, then position aside using suitable wire.
- Remove brake pads.
- Install pad cl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Scheduled Maintenance -> 1991-06 Accent, Elantra, Scoupe, Tiburon, XG300 & XG350 -> Normal Service -> Severe Service
Vehicle: 2004 Hyundai XG350 3.5 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Hyundai XG350 L 3.5 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid into suitable container.
- Remove split pin and driveshaft castle nut and washer from front hub.
- Remove two bolts and disconnect ball joint from knuckle.
- Disconnect driveshaft from axle hub using plastic hammer.
- Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always use care not to damage transaxle and joint asse...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2003 Hyundai XG350 L 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect speedometer and shift cables.
- Disconnect starter motor electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2001 XG300 & 2002-05 XG350
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stop, then lower the glove compartment.
- Remove the two glove compartment attaching bolts and two attaching screws, then the glove compartment, Fig. .
- Remove the righthand lower side instrument panel crash trim pad, Fig. .
- Disconnect the luggage compartment lamp electrical connector.
- Push downward on the blower unit under cover, then remove the cover, Fig. .
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2002 Hyundai XG350 3.5 V6 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai XG350 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 Hyundai XG350 3.5 V6 GAS
- Disconnect fan motor electrical connector.
- Drain coolant from radiator.
- Disconnect upper and lower radiator hoses, then the overflow tube from radiator.
- On models equipped with automatic transaxle,rem...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai XG350 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Hyundai XG350 L 3.5 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai XG350 AUTOMOBILES
Component location diagrams for most Hyundai XG350 cars and light trucks sold in the U.S. from 1990+.
 Seat Components Diagram for 2003 Hyundai XG350 3.5 V6 GASComponents on diagram: |
 Door Components Diagram for 2002 Hyundai XG350 L 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai XG350 AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai XG350 cars and light trucks sold in the U.S.
 2004 Hyundai XG350 L 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Hyundai XG350 3.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai XG350 AUTOMOBILES
OEM TSB listings for most Hyundai XG350 cars and light trucks sold in the U.S. from 1985+.
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Document: HYUNDAI SPECIFIED ATF AND ADDITIVE USAGE Vehicle: 2002 Hyundai XG350 L 3.5 V6 GAS Auto Systems: |
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Document: BLOCK HEATER APPLICATION CHART Vehicle: 2004 Hyundai XG350 L 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai XG350 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai XG350 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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