Hyundai Excel REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Hyundai Excel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai Excel car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai Excel automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Hyundai Excel vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+

Hyundai -> Cooling Fans -> TROUBLESHOOTING -> FAN MOTOR FAILS TO OPERATE -> FAN MOTOR OPERATES WHEN COOLANT TEMPERATURE IS LOW
Vehicle: 1992 Hyundai Excel L 1.5 L4 GAS

FAN MOTOR FAILS TO OPERATE

  • Defective thermosensor.
  • Defective fan relay.
  • Defective fan motor.
  • Poor electrical connection or bre...

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BRAKE SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.

HYUNDAI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER REPLACEMENT -> EXCEPT SCOUPE & SONATA w/BENDIX SYSTEM -> SCOUPE & SONATA w/BENDIX SYSTEM
Vehicle: 1990 Hyundai Excel GL 1.5 L4 GAS

EXCEPT SCOUPE & SONATA w/BENDIX SYSTEM

  • Disconnect electrical connector from fluid level switch, if equipped, Figs. through .
  • Disconnect brake lines from master cylinder and plug open ports.
  • Remove master cylinder mounting nuts, disconnect proportioning valve mounting bracket, if equipped, then remove master cylinder from vehicle.
  • Reverse procedure to install, noting the following:
    • Tighten master cylinder mounting nuts and brake lines to specifications.
    • On 1989 Excel and Sonat...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. for 1980+.

Hyundai -> Component Locations -> 1992-95 Elantra, 1990-94 Excel & 1991-92 Scoupe
Vehicle: 1993 Hyundai Excel CXL 1.5 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Excel cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1991 Hyundai Excel L 1.5 L4 GAS

  • Raise and support vehicle, then remove front wheel.
  • Remove dust cover, cotter pin and driveshaft nut.
  • Drain transmission oil.
  • Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
  • On models with driveshaft center bearing, remove bearing bracket attaching bolts.
  • On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
  • Using tool No. MB990767, or...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1994 Hyundai Excel CX 1.5 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect speedometer cable, shift cable and EGR valve, if require...

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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Excel AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.

Hyundai -> Air Bag (SRS) Service Reminder Lamp ->
Vehicle: 1994 Hyundai Excel CX 1.5 L4 GAS

The Supplemental Restraint System (SRS) or air bag warning lamp should light for approximately 6 seconds wh...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1990 Hyundai Excel L 1.5 L4 GAS

  • Disconnect fan motor plug.
  • Set warm water flow control knob of heater control to hot position.
  • Drain engine coolant into a suitable container.
  • Remove upper radiator hose, lower radiator hose and overflow hose.
  • Remove ATF (Automatic Transaxle Fluid) oil cooler hoses. Plug en...

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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 Hyundai Excel CXL 1.5 L4 GAS

  • Disconnect battery ground cable.
  • Loosen coolant pump pulley bolts.
  • Loosen alternator support nut.
  • Loosen alternator lockbolt and remove belt.
  • Clean and inspect belt surfaces of...

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COMPONENT LOCATION DIAGRAMS FOR Hyundai Excel AUTOMOBILES

Component location diagrams for most Hyundai Excel cars and light trucks sold in the U.S. from 1990+.

Ground Point Locations Diagram for 1992 Hyundai Excel GS 1.5 L4 GASGround Point Locations Diagram for 1992 Hyundai Excel GS 1.5 L4 GAS

Components on diagram:
  • Ground G-09
  • Ground G-07
  • Ground G03-1
  • Ground G03-2
  • Ground G-01
  • Electronic Component Location Relays Diagram for 1990 Hyundai Excel GLS 1.5 L4 GASElectronic Component Location Relays Diagram for 1990 Hyundai Excel GLS 1.5 L4 GAS

    Components on diagram:
  • Relay Box
  • Resistor With Diode
  • CLICK HERE TO GET FULL ACCESS TO Hyundai Excel PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Hyundai Excel AUTOMOBILES

    OEM drawn wiring diagrams for most Hyundai Excel cars and light trucks sold in the U.S.

    1994 Hyundai Excel CX 1.5 L4 GAS Wiring Diagram1994 Hyundai Excel CX 1.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Tail Lamp Relay
  • Light Switch
  • Head Lamp Relay
  • Head Lamp Dimmer/Passing Switch
  • 1994 Hyundai Excel GS 1.5 L4 GAS Wiring Diagram1994 Hyundai Excel GS 1.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • ECU
  • Noise Filter
  • Condenser Fan Motor Relay
  • Power Transistor
  • CLICK HERE TO GET FULL ACCESS TO Hyundai Excel WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Hyundai Excel AUTOMOBILES

    OEM TSB listings for most Hyundai Excel cars and light trucks sold in the U.S. from 1985+.

    Document: A/C - ODOR - CLEANING PROCEDURE/MATERIALS - REV
    Vehicle: 1990 Hyundai Excel L 1.5 L4 GAS

    Symptoms:
  • Odors
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: HEAD AND TAIL LAMP CLEANING INFORMATION
    Vehicle: 1987 Hyundai Excel GL 1.5 L4 GAS

    Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO Hyundai Excel TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Excel AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Hyundai Excel SPECIFICATIONS DATA!

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