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Hyundai Excel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+
Cooling System Capacities -> Hyundai -> 1992-2002
Vehicle: 1993 Hyundai Excel CXL 1.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Electronic Control Unit (ECU) -> Front Wheel Sensors -> Modulator -> Rear Wheel Sensors
Vehicle: 1993 Hyundai Excel CXL 1.5 L4 GAS
Brake System Bleed
- Bleed normal brake circuit using standard procedure as outlined in "Hydraulic Brake Service."
- Turn ignition switch Off, then connect MUT to diagnosis connector in fuse box and cigarette lighter socket, Fig. .
- Turn ignition switch to On position, but do not start engine. Multi-use tester should now be On.
- Follow each of the steps listed in Fig. for each bleed screw in order shown:
- Place a clear plastic bleeder tube on screw to be bled.
- Apply light and constant pressure to brake pedal.
- Use multi-use tester to actuate appropriate valve. As valve cycles, fluid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Scheduled Maintenance -> 1990-06 Excel & Sonata -> Normal Service -> Severe Service
Vehicle: 1992 Hyundai Excel 1.5 L4 GAS
Normal Service
Replace every 5...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Excel cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Hyundai Excel GLS 1.5 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove dust cover, cotter pin and driveshaft nut.
- Drain transmission oil.
- Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
- On models with driveshaft center bearing, remove bearing bracket attaching bolts.
- On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
- Using tool No. MB990767, or...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1993 Hyundai Excel 1.5 L4 GAS
- Disconnect battery ground cable.
- Remove radiator mounting bolt.
- Disconnect reservoir hose and fan motor connectors.
- Raise vehicle.
- Remove lefthand splash shield.
- Disconnect oil press...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Excel AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Electronic Stability Program (ESP) Warning Lamp ->
Vehicle: 1994 Hyundai Excel 1.5 L4 GAS
The ESP warning lamp is used to warn of a system fault. It will be lit when the ignition switch is placed in the on position, but should go out when the self-diagnostic system determines that the system is functioning properly. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Hyundai Excel GL 1.5 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at coolant inlet pipe.
- Remove hose from coolant inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Hyundai Excel CX 1.5 L4 GAS
- Disconnect battery ground cable.
- Loosen coolant pump pulley bolts.
- Loosen alternator support nut.
- Loosen alternator lockbolt and remove belt.
- Clean and inspect belt surfaces of...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Excel AUTOMOBILES
Component location diagrams for most Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai Excel AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Excel cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Excel AUTOMOBILES
OEM TSB listings for most Hyundai Excel cars and light trucks sold in the U.S. from 1985+.
Document: FUSE GUIDE - PASSIVE RESTRAINT VEHICLES Vehicle: 1987 Hyundai Excel GL 1.5 L4 GAS Auto Systems: |
Document: TIRE COMPANY ASSISTANCE - PHONE NUMBERS Vehicle: 1986 Hyundai Excel GL 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Excel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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